Southbend SB1040, SB1041 owner manual Test Run, Inspections Adjustments, To test run your machine

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For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1040/SB1041

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.

Note: Refer to Troubleshooting on Page 44 for solutions to common problems that occur with all metal bandsaws. If you need additional help, contact our Tech Support at (360) 734-1540.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Note: For three-phase models, verify that the blade is moving downward toward the table. If so, the motor is running in the correct direction. Proceed to Step 7.

ssIf the blade is moving in the upward direction out of the table, stop the machine immediately. It is likely wired "out of phase." To correct this problem, refer to Correcting Phase Polarity on Page 20.

7.Adjust the blade speed through the full range of operation. The speed should change as you make the adjustments.

8.Press the STOP button, the green motor light will go out, and the bandsaw will stop.

9.Turn the work lamp and the welding lamp ON and OFF.

10.Turn the grinder ON and OFF.

To test run your machine:

1.Read and follow the safety instructions at the beginning of the manual, take required safety precautions, and make sure the machine is set up and adjusted properly

2.Clear away all tools and objects used during assembly and preparation.

3.Make sure the blade is properly tensioned and the blade guides are positioned correctly (for detailed instructions, refer to Blade Tensioning on Page 27, and Adjusting Blade Guides on Page 30).

4.Connect the machine to the power source.

5.Push the ON button. The green motor light will illuminate and the motor will start.

6.Verify that the machine is operating correctly. When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.

Inspections &

Adjustments

The following list of adjustments were performed at the factory before your machine was shipped:

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Blade Guide Adjustment

Page 30

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V-Belt Adjustment

Page 39

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Table Calibration

Page 41

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Blade Tracking

Page 41

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Guide Post Alignment

Page 42

Be aware that machine components can shift during the shipping process. Pay careful attention to these adjustments as you test run your machine. If you find that the adjustments are not set according to the procedures in this manual or they do not suit your personal preferences, re-adjust them.

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Service Capabilities FeaturesAbout This Machine FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewCircuit Information Power Supply RequirementsAvailability Full-Load Current RatingSB1041 Circuit Requirements For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 For 220V 3-Phase Connection SB1041Extension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication 220V Conversion for SB1040 Power ConnectionCorrecting Phase Polarity SB1041 Only To correct the polarity of a power source connectionTo test run your machine Inspections AdjustmentsTest Run Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Width Blade SelectionBlade Length Blade TerminologyTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tension To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide PostLower blade guides and bracket To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigDressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationAir Pump Belt BeltsDressing Rubber Tires Sprocket Drive BeltMachine Storage To calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the bevel gear backlash To adjust the leadscrew collars to reduce backlashBevel Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203