Carrier 48SS018-060 user manual Receiving and Installation, Check Equipment, Provide Unit Support

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RECEIVING AND INSTALLATION

Step 1 Ð Check Equipment

IDENTIFY UNIT Ð The unit model number and serial num- ber are stamped on unit identi®cation plate. Check this information against shipping papers and job data.

INSPECT SHIPMENT Ð Inspect for shipping damage while unit is still on shipping pallet. If unit appears to be damaged or is torn loose from its anchorage, have it examined by trans- portation inspectors before removal. Forward claim papers directly to transportation company. Manufacturer is not re- sponsible for any damage incurred in transit.

Check all items against shipping list. Immediately notify the nearest Carrier Air Conditioning office if any item is missing.

To prevent loss or damage, leave all parts in original pack- ages until installation.

Step 2 Ð Provide Unit Support

ROOF CURB Ð Install accessory roof curb in accordance with instructions shipped with curb. See Fig. 10 for roof curb dimensions. Install insulation, cant strips, roo®ng, and ¯ash- ing. Ductwork must be attached to curb.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasketing material supplied with the roof curb. Improperly ap- plied gasketing can also result in air leaks and poor unit performance.

Curb should be level to within 1¤4 inch. This is necessary for unit drain to function properly. Refer to accessory roof curb installation instructions for additional information as required.

SLAB MOUNT Ð Place the unit on a solid, level concrete pad that is a minimum of 4 in. thick with 2 in. above grade. The slab should be ¯ush on the front of the unit (to allow condensate drain installation) and should extend 2 in. on the three remaining sides of the unit. See Fig. 11. Install a 6-in. gravel apron in front of condenser-air inlets to prevent ob- struction of air¯ow by grass or shrubs. Do not secure the unit to the slab except when required by local codes.

FLUSH MOUNT Ð Place side of unit with duct panel ¯ush against transition. On units with optional base rails, the skirt on duct-panel side of unit can be removed to allow unit to be mounted ¯ush against transitions that extend below base- pan of unit. To remove skirt, remove 4 screws holding skirt to base rail. Then, remove skirt.

To remove wood support under unit (with base rail only), loosen 4 screws above rigging holes and slide assembly out through rectangular hole.

Step 3 Ð Field Fabricate Ductwork Ð Secure all ducts to roof curb and building structure on vertical dis- charge units. Do not connect ductwork to unit. For horizon- tal applications, unit is provided with ¯anges on the horizontal openings. All ductwork should be secured to the ¯anges. In- sulate and weatherproof all external ductwork, joints, and roof openings with counter ¯ashing and mastic in accor- dance with applicable codes.

Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with ap- plicable ®re codes.

A minimum clearance is not required around ductwork. Cabinet return-air static shall not exceed −.25 in. wg.

Step 4 Ð Provide Clearances Ð The required mini- mum operating and service clearances are shown in Fig. 2-9. Adequate combustion, ventilation, and condenser air must be provided, in accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code ANSI (American National Standards Institute) Z223.1 (in Canada, sections 7.2, 7.3 or 7.4 or Can/CGA [Canadian Gas Association] B149 Installation Codes), or applicable provi- sions of local building code.

Do not restrict condenser air¯ow. An air restriction at either the outdoor-air inlet or the fan discharge can be detrimental to compressor life.

The condenser fan pushes air through the condenser coil and discharges it through the bank of louvers in the top cover, the decorative grille on the right side of the unit, and the compressor access panel. Be sure that the fan discharge does not recirculate to the condenser coil. Do not locate the unit in either a corner or under an overhead obstruction. The mini- mum clearance under a partial overhang (such as a normal house overhang) is 48-in. above the unit top. The maximum horizontal extension of a partial overhang must not exceed 48 inches.

Do not place the unit where water, ice, or snow from an overhang or roof will damage or ¯ood the unit. Do not in- stall the unit on carpeting, tile, or other combustible mate- rials. The unit may be installed on wood ¯ooring or on Class A, B, or C roof covering materials.

Step 5 Ð Rig and Place Unit

When installing the unit on a rooftop, be sure the roof will support the additional weight. Refer to Fig. 2-9 for corner weight information.

Use spreader bars or crate top when rigging the unit. The units must be rigged for lifting as shown in Fig. 12 and 13. Refer to Tables 1 and 2 for operating weight and to Fig. 2-9 for corner weights. Use extreme caution to prevent damage when moving the unit. Unit must remain in an upright po- sition during all rigging and moving operations. The unit must be level for proper condensate drainage; therefore, the ground-level pad or accessory roof curb must be level be- fore setting the unit in place. When a ®eld-fabricated sup- port is used, be sure that the support is level and properly supports the unit.

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Contents Contents Safety Considerations48SS018-042 Without Base Rail, Unit Dimensions 48SS018-042 With Optional Base Rail, Unit Dimensions 48SS048,060 Without Base Rail, Unit Dimensions 48SS048,060 With Optional Base Rail, Unit Dimensions 48SX024-036 Without Base Rail, Unit Dimensions 48SX024-036 With Optional Base Rail, Unit Dimensions 48SX042-060 Without Base Rail, Unit Dimensions 48SX042-060 With Optional Base Rail, Unit Dimensions Provide Unit Support Receiving and InstallationCheck Equipment Rig and Place UnitPart Number CurbUnit MAX WeightUnit Connect Condensate Drain Condensate TrapPhysical Data Ð Unit 48SS Unit Size 48SSPhysical Data Ð Unit 48SX Unit Size 48SXSediment Trap Maximum Gas Flow Capacity Supply and Return Duct OpeningsInstall Electrical Connections Vertical Discharge Cover RemovedÐ Electrical Data Ð Unit 48SS RLA LRA Ð Electrical Data Ð Unit 48SXRange Motor FLA MCAHigh- and Control-Voltage Connections PRE-START-UP Easy Select Interface BoardStart Up Heating Section and Make Adjustments START-UPPressure Unit 48SS,SX Rated Gas Inputs at Indicated Manifold PressuresGAS Supply Pressure Manifold Natural GAS Propane Number OrificesHeating Temperature Rise F Input Monoport BurnersError Code LED Indication Start Up Cooling Section and Make AdjustmentsLED Indications 208/230-1-60 Wiring Diagram, Units 48SS018-060 208/230-3-60 Wiring Diagram, Units 48SS030-060 460-3-60 Wiring Diagram, Units 48SS036-060 208/230-1-60 Wiring Diagram, Units 48SX024-042 208/230-1-60 Wiring Diagram, Units 48SX048,060 208/230-3-60 Wiring Diagram, Units 48SX036-042 208/230-3-60 Wiring Diagram, Units 48SX048,060 460-3-60 Wiring Diagram, Units 48SX036-048 Checking and Adjusting Refrigerant Charge Ð Superheat Charging Table, 48SS018 Ð Superheat Charging Table, 48SS024Ð Superheat Charging Table, 48SS036 Ð Superheat Charging Table, 48SS030Ð Superheat Charging Table, 48SS042 Ð Superheat Charging Table, 48SS060 Ð Superheat Charging Table, 48SX030 Ð Superheat Charging Table, 48SX024Ð Superheat Charging Table, 48SX036 Ð Superheat Charging Table, 48SX048 Ð Superheat Charging Table, 48SX042Ð Superheat Charging Table, 48SX060 Temp F Required Suction-Tube Temperature FSuperheat Unit Motor AIRExternal Static Pressure in. wg 48SX Unit 48SX FAN only Cfm Cooling CfmWet Coil Pressure Drop MaintenanceUnit Size Airflow Pressure Drop Unit Top Removal Air FilterEvaporator Blower and Motor Burner Access Panel Condenser Coil, Evaporator Coil, and Conden Condenser FanTroubleshooting CoolingHeating Burners will not igniteService Training LED Troubleshooting Ð Error CodePage Preliminary Information Remove and Store in Job FileIII. START-UP