Carrier 48SS018-060, 48SX024-060 Start Up Cooling Section and Make Adjustments, LED Indications

Page 26

HEATING SEQUENCE OF OPERATION Ð See Fig. 26-33 and unit wiring label.

On a call for heating, terminal ``W'' of the thermostat is energized, starting the induced-draft motor. When the hall- effect sensor on the induced-draft motor senses that it has reached the required speed, the burner sequence begins. This function is performed by the integrated gas control (IGC). The evaporator-fan motor is energized 45 seconds after flame is established. When the thermostat is satis®ed and ``W'' is deenergized, the burners stop ®ring and the evaporator-fan motor shuts off after a 45-second time-off delay.

A LED (light-emitting diode) indicator is provided on the control board to monitor operation. The control board is lo- cated by removing the burner access panel. During normal operation, the LED is continuously on. See Table 7 for error codes.

Table 7 Ð LED Indications

ERROR CODE

LED INDICATION

Normal Operation

On

Hardware Failure

Off

Fan On/Off Delay Modi®ed

1 Flash

Limit Switch Fault

2 Flashes

Flame Sense Fault

3 Flashes

Four Consecutive Limit Switch Faults

4 Flashes

Ignition Lockout Fault

5 Flashes

Induced-Draft Motor Fault

6 Flashes

Rollout Switch Fault

7 Flashes

Internal Control Fault

8 Flashes

 

 

NOTES:

1.There is a 3-second pause between error code displays.

2.If more than one error code exists, all applicable error codes will be displayed in numerical sequence.

3.This chart is on the wiring diagram located inside the burner ac- cess panel.

LIMIT SWITCHES Ð Normally-closed limit switch (LS) completes the control circuit through the thermostat R cir- cuit. Should the leaving-air temperature rise above the maxi- mum allowable temperature, the limit switch opens and the R control circuit ``breaks.'' Any interruption in the R control circuit instantly closes the gas valve and stops gas ¯ow to the burners and pilot. The blower motor continues to run un- til LS resets.

When the air temperature at the limit switch drops to the low-temperature setting of the limit switch, the switch closes and completes the R control circuit. The electric-spark ig- nition system cycles and the unit returns to normal heating operation.

AUXILIARY LIMIT SWITCH Ð ROLLOUT Ð The func- tion of the switch is to close the main gas valve in the event of ¯ame rollout. The switch is located above the main burn- ers. When the temperature at the auxiliary switch reaches the maximum allowable temperature, the R control circuit trips, closing the gas valve and stopping gas ¯ow to the burn- ers. The indoor (evaporator) fan motor (IFM) and induced draft motor continue to run until switch is reset.

Start Up Cooling Section and Make Adjustments

Complete the required procedures given in the Pre- Start-Up section on page 22 before starting the unit.

Do not jumper any safety devices when operating the unit.

Do not operate the compressor when the outdoor tem- perature is below 40 F (unless accessory low-ambient kit is installed).

Do not rapid-cycle the compressor. Allow 5 minutes be- tween ``on'' cycles to prevent compressor damage.

CHECKING COOLING CONTROL OPERATION Ð Start and check the unit for proper cooling control operation as follows:

1.Place room thermostat SYSTEM switch in OFF position. Observe that blower motor starts when FAN switch is placed in ON position and shuts down when FAN switch is placed in AUTO. position.

2.Place SYSTEM switch in COOL position and FAN switch in AUTO. position. Set cooling control below room tem- perature. Observe that compressor, condenser fan, and evapo- rator blower motors start. Observe that cooling cycle shuts down when control setting is satis®ed. The evaporator fan will continue to run for 30 seconds.

3.When using an auto.-changeover room thermostat, place both SYSTEM and FAN switches in AUTO. positions. Observe that unit operates in heating mode when tem- perature control is set to ``call for heating'' (above room temperature) and operates in cooling mode when tem- perature control is set to ``call for cooling'' (below room temperature).

IMPORTANT: Three-phase, scroll compressor units (48SS048,060 and 48SX036-060) are direction-oriented. These units must be checked to ensure proper com- pressor 3-phase power lead orientation. If not cor- rected within 5 minutes, the internal protector will shut off the compressor. The 3-phase power leads to the unit must be reversed to correct rotation. When turning back- wards, scroll compressors emit elevated noise levels, and the difference between compressor suction and dis- charge pressures may be dramatically lower than normal.

(Text continued on page 35.)

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Contents Contents Safety Considerations48SS018-042 Without Base Rail, Unit Dimensions 48SS018-042 With Optional Base Rail, Unit Dimensions 48SS048,060 Without Base Rail, Unit Dimensions 48SS048,060 With Optional Base Rail, Unit Dimensions 48SX024-036 Without Base Rail, Unit Dimensions 48SX024-036 With Optional Base Rail, Unit Dimensions 48SX042-060 Without Base Rail, Unit Dimensions 48SX042-060 With Optional Base Rail, Unit Dimensions Provide Unit Support Receiving and InstallationCheck Equipment Rig and Place UnitPart Number CurbUnit WeightUnit MAX Connect Condensate Drain Condensate TrapPhysical Data Ð Unit 48SS Unit Size 48SSPhysical Data Ð Unit 48SX Unit Size 48SXSediment Trap Maximum Gas Flow Capacity Supply and Return Duct OpeningsInstall Electrical Connections Vertical Discharge Cover RemovedÐ Electrical Data Ð Unit 48SS RLA LRA Ð Electrical Data Ð Unit 48SXRange Motor FLA MCAHigh- and Control-Voltage Connections PRE-START-UP Easy Select Interface BoardStart Up Heating Section and Make Adjustments START-UPPressure Unit 48SS,SX Rated Gas Inputs at Indicated Manifold PressuresGAS Supply Pressure Manifold Natural GAS Propane Number OrificesHeating Temperature Rise F Input Monoport BurnersLED Indications Start Up Cooling Section and Make AdjustmentsError Code LED Indication 208/230-1-60 Wiring Diagram, Units 48SS018-060 208/230-3-60 Wiring Diagram, Units 48SS030-060 460-3-60 Wiring Diagram, Units 48SS036-060 208/230-1-60 Wiring Diagram, Units 48SX024-042 208/230-1-60 Wiring Diagram, Units 48SX048,060 208/230-3-60 Wiring Diagram, Units 48SX036-042 208/230-3-60 Wiring Diagram, Units 48SX048,060 460-3-60 Wiring Diagram, Units 48SX036-048 Checking and Adjusting Refrigerant Charge Ð Superheat Charging Table, 48SS018 Ð Superheat Charging Table, 48SS024Ð Superheat Charging Table, 48SS042 Ð Superheat Charging Table, 48SS030Ð Superheat Charging Table, 48SS036 Ð Superheat Charging Table, 48SS060 Ð Superheat Charging Table, 48SX036 Ð Superheat Charging Table, 48SX024Ð Superheat Charging Table, 48SX030 Ð Superheat Charging Table, 48SX060 Ð Superheat Charging Table, 48SX042Ð Superheat Charging Table, 48SX048 Temp F Required Suction-Tube Temperature FSuperheat Unit Motor AIRExternal Static Pressure in. wg 48SX Unit 48SX FAN only Cfm Cooling CfmUnit Size Airflow Pressure Drop MaintenanceWet Coil Pressure Drop Evaporator Blower and Motor Air FilterUnit Top Removal Burner Access Panel Condenser Coil, Evaporator Coil, and Conden Condenser FanTroubleshooting CoolingHeating Burners will not igniteService Training LED Troubleshooting Ð Error CodePage III. START-UP Remove and Store in Job FilePreliminary Information