Carrier 48SX024-060, 48SS018-060 Start-Up, Start Up Heating Section and Make Adjustments

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a.Before lighting the unit for the ®rst time, perform the following: If the gas supply pipe was not purged be- fore connecting the unit, it will be full of air. It is rec- ommended that the ground joint union be loosened, and the supply line be allowed to purge until the odor of gas is detected. Never purge gas lines into a com- bustion chamber. Immediately upon detection of gas odor, retighten the union. Allow 5 minutes to elapse, then light unit.

b.Make sure that condenser-fan blade is correctly posi- tioned in fan ori®ce. Leading edge of condenser-fan blade should be 1¤2 in. maximum from plastic fan ori- ®ce (see Fig. 23).

c.Make sure that air ®lter(s) is in place.

d.Make sure that condensate drain trap is ®lled with wa- ter to ensure proper drainage.

e.Make sure that all tools and miscellaneous loose parts have been removed.

Fig. 23 Ð Fan Blade Clearance

START-UP

Check for Refrigerant Leaks Ð Proceed as follows to locate and repair a refrigerant leak and to charge the unit:

1.Locate leak and make sure that refrigerant system pres- sure has been relieved and reclaimed from both high- and low-pressure ports.

2.Repair leak following accepted practices.

NOTE: Install a ®lter drier whenever the system has been opened for repair.

3.Add a small charge of R-22 refrigerant vapor to system and leak-test unit.

4.Evacuate and reclaim refrigerant from refrigerant system if additional leaks are not found.

5.Charge unit with R-22 refrigerant, using a volumetric- charging cylinder or accurate scale. Refer to unit rating plate for required charge. Be sure to add extra refrigerant to compensate for internal volume of ®lter drier.

Start Up Heating Section and Make Adjustments

Complete the required procedures given in Pre-Start-Up section on page 22 before starting the unit.

Do not jumper any safety devices when operating the unit.

Make sure that burner ori®ces are properly aligned. Un- stable operation may occur when the burner ori®ces in the manifold are misaligned.

Follow the lighting instructions on the heating section operation label (located inside the burner or blower access door) to start the heating section.

NOTE: Make sure that gas supply has been purged, and that all gas piping has been checked for leaks.

CHECK HEATING CONTROL Ð Start and check the unit for proper heating control operation as follows. (See furnace lighting instructions located inside burner or blower access panel.)

1.Place the room thermostat SYSTEM switch in the HEAT position and the fan switch in the AUTO. position.

2.Set the heating temperature control of the thermostat above room temperature.

3.The induced-draft motor will start.

4.After a call for heating, the main burner should light with- in 5 seconds. If the burners do not light, there is a 22-second delay before another 5-second try. If the burn- ers still do not light, this sequence is repeated. If the burn- ers do not light within 15 minutes from the initial call for heat, there is a lockout. To reset the control, break the 24-v power to W.

5.The evaporator fan will turn on 45 seconds after the flame has been established. The evaporator fan will turn off 45 seconds after the thermostat has been satis®ed.

CHECK GAS INPUT Ð Check gas input and manifold pres- sure after unit start-up. (See Table 5.) If adjustment is required proceed as follows.

The rated gas inputs shown in Table 5 are for al- titudes from sea level to 2000 ft above sea level. These in- puts are based on natural gas with a heating value of 1050 Btu/ft3 at 0.65 speci®c gravity, or propane gas with a heating value of 2500 Btu/ft3 at 1.5 speci®c gravity. For elevations above 2000 ft, reduce input 4% for each 1000 ft above sea level. When the gas supply being used has a different heating value or speci®c gravity, refer to national and local codes, or contact your distributor to determine the required ori®ce size.

These units are designed to consume the rated gas in- puts using the ®xed ori®ces at speci®ed manifold pres- sures as shown in Table 5. DO NOT REDRILL THE ORIFICES UNDER ANY CIRCUMSTANCES.

ADJUST GAS INPUT Ð The gas input to the unit is determined by measuring the gas ¯ow at the meter or by measuring the manifold pressure. Measuring the gas ¯ow at the meter is recommended for natural gas units. The mani- fold pressure must be measured to determine the input of propane gas units.

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Contents Safety Considerations Contents48SS018-042 Without Base Rail, Unit Dimensions 48SS018-042 With Optional Base Rail, Unit Dimensions 48SS048,060 Without Base Rail, Unit Dimensions 48SS048,060 With Optional Base Rail, Unit Dimensions 48SX024-036 Without Base Rail, Unit Dimensions 48SX024-036 With Optional Base Rail, Unit Dimensions 48SX042-060 Without Base Rail, Unit Dimensions 48SX042-060 With Optional Base Rail, Unit Dimensions Rig and Place Unit Receiving and InstallationCheck Equipment Provide Unit SupportCurb Part NumberUnit WeightUnit MAX Condensate Trap Connect Condensate DrainUnit Size 48SS Physical Data Ð Unit 48SSUnit Size 48SX Physical Data Ð Unit 48SXSediment Trap Supply and Return Duct Openings Maximum Gas Flow CapacityVertical Discharge Cover Removed Install Electrical ConnectionsÐ Electrical Data Ð Unit 48SS FLA MCA Ð Electrical Data Ð Unit 48SXRange Motor RLA LRAHigh- and Control-Voltage Connections Easy Select Interface Board PRE-START-UPSTART-UP Start Up Heating Section and Make AdjustmentsOrifices Rated Gas Inputs at Indicated Manifold PressuresGAS Supply Pressure Manifold Natural GAS Propane Number Pressure Unit 48SS,SXMonoport Burners Heating Temperature Rise F InputLED Indications Start Up Cooling Section and Make AdjustmentsError Code LED Indication 208/230-1-60 Wiring Diagram, Units 48SS018-060 208/230-3-60 Wiring Diagram, Units 48SS030-060 460-3-60 Wiring Diagram, Units 48SS036-060 208/230-1-60 Wiring Diagram, Units 48SX024-042 208/230-1-60 Wiring Diagram, Units 48SX048,060 208/230-3-60 Wiring Diagram, Units 48SX036-042 208/230-3-60 Wiring Diagram, Units 48SX048,060 460-3-60 Wiring Diagram, Units 48SX036-048 Checking and Adjusting Refrigerant Charge Ð Superheat Charging Table, 48SS024 Ð Superheat Charging Table, 48SS018Ð Superheat Charging Table, 48SS042 Ð Superheat Charging Table, 48SS030Ð Superheat Charging Table, 48SS036 Ð Superheat Charging Table, 48SS060 Ð Superheat Charging Table, 48SX036 Ð Superheat Charging Table, 48SX024Ð Superheat Charging Table, 48SX030 Ð Superheat Charging Table, 48SX060 Ð Superheat Charging Table, 48SX042Ð Superheat Charging Table, 48SX048 Unit Motor AIR Required Suction-Tube Temperature FSuperheat Temp FExternal Static Pressure in. wg 48SX FAN only Cfm Cooling Cfm Unit 48SXUnit Size Airflow Pressure Drop MaintenanceWet Coil Pressure Drop Evaporator Blower and Motor Air FilterUnit Top Removal Burner Access Panel Condenser Fan Condenser Coil, Evaporator Coil, and CondenCooling TroubleshootingBurners will not ignite HeatingLED Troubleshooting Ð Error Code Service TrainingPage III. START-UP Remove and Store in Job FilePreliminary Information