Carrier 48SS018-060, 48SX024-060 user manual Burner Access Panel

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Combustion-Air Blower Ð Clean periodically to as- sure proper air¯ow and heating efficiency. Inspect blower wheel every fall and periodically during heating season. For the ®rst heating season, inspect blower wheel bimonthly to determine proper cleaning frequency.

To inspect blower wheel, remove draft hood assembly. Shine a ¯ashlight into opening to inspect wheel. If cleaning is re- quired, remove motor and wheel as follows:

1.Remove burner access panel. (See Fig. 35.)

2.Remove the 7 screws that attach induced-draft motor mount- ing plate to blower housing. (See Fig. 34.)

3.Slide the motor and blower wheel assembly out of the blower housing. (See Fig. 36.) Clean the blower wheel. If additional cleaning is required, continue with Steps 4 and 5.

4.To remove blower, remove 2 setscrews. (See Fig. 36.)

BURNER

ACCESS

PANEL

Fig. 35 Ð Burner Access Panel

BLOWER

HOUSING

2 SETSCREWS (HIDDEN)

5.To remove motor, remove 4 screws that hold blower hous- ing to mounting plate. Remove the motor cooling fan by removing one setscrew. Remove nuts that hold motor to mounting plate.

6.To reinstall, reverse the procedure outlined above.

Limit Switch Ð Remove blower panel. Limit switch is located on the gas partition.

Burner Ignition Ð Unit is equipped with a direct spark ignition 100% lockout system. Ignition module is lo- cated in the control box. Module contains a self-diagnostic LED. During servicing, refer to label diagram for LED interpretation.

If lockout occurs, unit may be reset by either momentarily interrupting power supply to unit, or turning selector switch to OFF position at the thermostat.

Main Burners Ð At the beginning of each heating sea- son, inspect for deterioration or blockage due to corrosion or other causes. Observe the main burner ¯ames and adjust if necessary.

When servicing gas train, do not hit or plug ori®ce spuds.

REMOVAL OF GAS TRAIN

1.Shut off manual gas valve.

2.Shut off power to unit.

3.Remove burner access panel. (See Fig. 35.)

4.Disconnect gas piping at unit gas valve.

5.Remove wires connected to gas valve. Mark each wire.

6.Remove ignitor and sensor wires at the ignitor module.

7.Remove the mounting screw that attaches the burner rack to the basepan. (See Fig. 34.)

8.Slide the burner rack out of the unit. (See Fig. 34 and 37.)

9.To reinstall, reverse the procedure outlined above.

Fig. 36 Ð Removal of Motor and Blower Wheel

Fig. 37 Ð Burner Rack Removed

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Contents Contents Safety Considerations48SS018-042 Without Base Rail, Unit Dimensions 48SS018-042 With Optional Base Rail, Unit Dimensions 48SS048,060 Without Base Rail, Unit Dimensions 48SS048,060 With Optional Base Rail, Unit Dimensions 48SX024-036 Without Base Rail, Unit Dimensions 48SX024-036 With Optional Base Rail, Unit Dimensions 48SX042-060 Without Base Rail, Unit Dimensions 48SX042-060 With Optional Base Rail, Unit Dimensions Provide Unit Support Receiving and InstallationCheck Equipment Rig and Place UnitPart Number CurbUnit MAX WeightUnit Connect Condensate Drain Condensate TrapPhysical Data Ð Unit 48SS Unit Size 48SSPhysical Data Ð Unit 48SX Unit Size 48SXSediment Trap Maximum Gas Flow Capacity Supply and Return Duct OpeningsInstall Electrical Connections Vertical Discharge Cover RemovedÐ Electrical Data Ð Unit 48SS RLA LRA Ð Electrical Data Ð Unit 48SXRange Motor FLA MCAHigh- and Control-Voltage Connections PRE-START-UP Easy Select Interface BoardStart Up Heating Section and Make Adjustments START-UPPressure Unit 48SS,SX Rated Gas Inputs at Indicated Manifold PressuresGAS Supply Pressure Manifold Natural GAS Propane Number OrificesHeating Temperature Rise F Input Monoport BurnersError Code LED Indication Start Up Cooling Section and Make AdjustmentsLED Indications 208/230-1-60 Wiring Diagram, Units 48SS018-060 208/230-3-60 Wiring Diagram, Units 48SS030-060 460-3-60 Wiring Diagram, Units 48SS036-060 208/230-1-60 Wiring Diagram, Units 48SX024-042 208/230-1-60 Wiring Diagram, Units 48SX048,060 208/230-3-60 Wiring Diagram, Units 48SX036-042 208/230-3-60 Wiring Diagram, Units 48SX048,060 460-3-60 Wiring Diagram, Units 48SX036-048 Checking and Adjusting Refrigerant Charge Ð Superheat Charging Table, 48SS018 Ð Superheat Charging Table, 48SS024Ð Superheat Charging Table, 48SS036 Ð Superheat Charging Table, 48SS030Ð Superheat Charging Table, 48SS042 Ð Superheat Charging Table, 48SS060 Ð Superheat Charging Table, 48SX030 Ð Superheat Charging Table, 48SX024Ð Superheat Charging Table, 48SX036 Ð Superheat Charging Table, 48SX048 Ð Superheat Charging Table, 48SX042Ð Superheat Charging Table, 48SX060 Temp F Required Suction-Tube Temperature FSuperheat Unit Motor AIRExternal Static Pressure in. wg 48SX Unit 48SX FAN only Cfm Cooling CfmWet Coil Pressure Drop MaintenanceUnit Size Airflow Pressure Drop Unit Top Removal Air FilterEvaporator Blower and Motor Burner Access Panel Condenser Coil, Evaporator Coil, and Conden Condenser FanTroubleshooting CoolingHeating Burners will not igniteService Training LED Troubleshooting Ð Error CodePage Preliminary Information Remove and Store in Job FileIII. START-UP