Carrier 48SX024-060, 48SS018-060 user manual Contents, Safety Considerations

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48SS018-060 48SX024-060 Single Package Gas Heating/

Electric Cooling Units

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 1-9

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

RECEIVING AND INSTALLATION . . . . . . . . . . . 10-22 Step 1 Ð Check Equipment . . . . . . . . . . . . . . . . . . 10

·IDENTIFY UNIT

·INSPECT SHIPMENT

Step 2 Ð Provide Unit Support . . . . . . . . . . . . . . 10

·ROOF CURB

·SLAB MOUNT

·FLUSH MOUNT

Step 3 Ð Field Fabricate Ductwork . . . . . . . . . . . 10 Step 4 Ð Provide Clearances . . . . . . . . . . . . . . . . 10 Step 5 Ð Rig and Place Unit . . . . . . . . . . . . . . . . . 10

·UNITS WITHOUT BASE RAIL

·UNITS WITH OPTIONAL BASE RAIL

Step 6 Ð Connect Condensate Drain . . . . . . . . . 13 Step 7 Ð Install Flue Hood . . . . . . . . . . . . . . . . . . 13 Step 8 Ð Install Gas Piping . . . . . . . . . . . . . . . . . . 13 Step 9 Ð Install Duct Connections . . . . . . . . . . . 16

·CONFIGURING UNITS FOR DOWNFLOW (VERTICAL) DISCHARGE

Step 10 Ð Install Electrical Connections . . . . . 18

·HIGH-VOLTAGE CONNECTIONS

·SPECIAL PROCEDURES FOR 208-V OPERATION

·CONTROL VOLTAGE CONNECTIONS; NON-INTEGRATED CONTROL MOTOR (NON-ICM) UNITS

·CONTROL VOLTAGE CONNECTIONS; INTEGRATED CONTROL MOTOR (ICM) UNITS

·HEAT ANTICIPATOR SETTING

·TRANSFORMER PROTECTION

PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22,23 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-44 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-47 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 48-50 START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . CL-1

NOTE TO INSTALLER Ð Before the installation, READ THESE INSTRUCTIONS CAREFULLY AND COM- PLETELY. Also, make sure the User's Manual and Replace- ment Guide are left with the unit after installation. The fur- nace is NOT to be used for temporary heating of buildings or structures under construction.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical com- ponents. Only trained and quali®ed personnel should install, repair, or service air-conditioning equipment.

Fig. 1 Ð Unit 48SX Shown With Optional Base Rail

Untrained personnel can perform basic maintenance func- tions of cleaning coils and ®lters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have ®re ex- tinguisher available for all brazing operations.

Improper installation, adjustment, alteration, service, main- tenance, or use can cause carbon monoxide poisoning, ®re, or an explosion which can result in personal injury or unit damage. Consult a quali®ed installer, service agency, or gas supplier for information or assistance. The quali- ®ed installer or agency must use only factory-authorized kits or accessories when modifying this product.

Before performing service or maintenance operations on unit, turn off gas supply then unit main power switch. Electrical shock could cause personal injury.

General Ð The 48SS,SX units (see Fig. 1) are fully self- contained, combination Category I gas heating/electric cool- ing units designed for outdoor installation. See Fig. 2-9 (pages 2-9) for unit dimensions. All unit sizes have dis- charge openings for both horizontal and down¯ow con®gu- rations, and are factory shipped with all 4 duct openings covered. Units may be installed either on a rooftop or a ground-level cement slab. See Fig. 10 for roof curb dimensions.

Manufacturer reserves the right to discontinue, or change at any time, speci®cations or designs without notice and without incurring obligations.

Book

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PC 111

Catalog No. 534-721

Printed in U.S.A.

Form 48SS,SX-12SI

Pg 1

9-98

Replaces: 48SS,SX-11SI

Tab

1a

6a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Safety Considerations Contents48SS018-042 Without Base Rail, Unit Dimensions 48SS018-042 With Optional Base Rail, Unit Dimensions 48SS048,060 Without Base Rail, Unit Dimensions 48SS048,060 With Optional Base Rail, Unit Dimensions 48SX024-036 Without Base Rail, Unit Dimensions 48SX024-036 With Optional Base Rail, Unit Dimensions 48SX042-060 Without Base Rail, Unit Dimensions 48SX042-060 With Optional Base Rail, Unit Dimensions Check Equipment Receiving and InstallationProvide Unit Support Rig and Place UnitCurb Part NumberUnit MAX WeightUnit Condensate Trap Connect Condensate DrainUnit Size 48SS Physical Data Ð Unit 48SSUnit Size 48SX Physical Data Ð Unit 48SXSediment Trap Supply and Return Duct Openings Maximum Gas Flow CapacityVertical Discharge Cover Removed Install Electrical ConnectionsÐ Electrical Data Ð Unit 48SS Range Motor Ð Electrical Data Ð Unit 48SXRLA LRA FLA MCAHigh- and Control-Voltage Connections Easy Select Interface Board PRE-START-UPSTART-UP Start Up Heating Section and Make AdjustmentsGAS Supply Pressure Manifold Natural GAS Propane Number Rated Gas Inputs at Indicated Manifold PressuresPressure Unit 48SS,SX OrificesMonoport Burners Heating Temperature Rise F InputError Code LED Indication Start Up Cooling Section and Make AdjustmentsLED Indications 208/230-1-60 Wiring Diagram, Units 48SS018-060 208/230-3-60 Wiring Diagram, Units 48SS030-060 460-3-60 Wiring Diagram, Units 48SS036-060 208/230-1-60 Wiring Diagram, Units 48SX024-042 208/230-1-60 Wiring Diagram, Units 48SX048,060 208/230-3-60 Wiring Diagram, Units 48SX036-042 208/230-3-60 Wiring Diagram, Units 48SX048,060 460-3-60 Wiring Diagram, Units 48SX036-048 Checking and Adjusting Refrigerant Charge Ð Superheat Charging Table, 48SS024 Ð Superheat Charging Table, 48SS018Ð Superheat Charging Table, 48SS036 Ð Superheat Charging Table, 48SS030Ð Superheat Charging Table, 48SS042 Ð Superheat Charging Table, 48SS060 Ð Superheat Charging Table, 48SX030 Ð Superheat Charging Table, 48SX024Ð Superheat Charging Table, 48SX036 Ð Superheat Charging Table, 48SX048 Ð Superheat Charging Table, 48SX042Ð Superheat Charging Table, 48SX060 Superheat Required Suction-Tube Temperature FTemp F Unit Motor AIRExternal Static Pressure in. wg 48SX FAN only Cfm Cooling Cfm Unit 48SXWet Coil Pressure Drop MaintenanceUnit Size Airflow Pressure Drop Unit Top Removal Air FilterEvaporator Blower and Motor Burner Access Panel Condenser Fan Condenser Coil, Evaporator Coil, and CondenCooling TroubleshootingBurners will not ignite HeatingLED Troubleshooting Ð Error Code Service TrainingPage Preliminary Information Remove and Store in Job FileIII. START-UP