Carrier 48SX024-060, 48SS018-060 Condenser Coil, Evaporator Coil, and Conden, Condenser Fan

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Condenser Coil, Evaporator Coil, and Conden-

sate Drain Pan Ð Inspect the condenser coil, evapo- rator coil, and condensate drain pan at least once each year. Proper inspection and cleaning requires the removal of the unit top. See Unit Top Removal section on page 45.

The coils are easily cleaned when dry; therefore, inspect and clean the coils either before or after each cooling sea- son. Remove all obstructions, including weeds and shrubs, that interfere with the air¯ow through the condenser coil. Straighten bent ®ns with a ®n comb. If coated with dirt or lint, clean the coils with a vacuum cleaner, using the soft brush attachment. Be careful not to bend the ®ns. If coated with oil or grease, clean the coils with a mild detergent-and- water solution. Rinse coils with clear water, using a garden hose. Be careful not to splash water on motors, insulation, wiring, or air ®lter(s). For best results, spray condenser coil ®ns from inside to outside the unit. On units with an outer and inner condenser coil, be sure to clean between the coils. Be sure to ¯ush all dirt and debris from the unit base.

Inspect the drain pan and condensate drain line when in- specting the coils. Clean the drain pan and condensate drain by removing all foreign matter from the pan. Flush the pan and drain tube with clear water. Do not splash water on the insulation, motor, wiring, or air ®lter(s). If the drain tube is restricted, clear it with a ``plumbers snake'' or similar probe device. Ensure that the auxiliary drain port above the drain tube is also clear.

Condenser Fan

Keep the condenser fan free from all obstructions to en- sure proper cooling operation. Never place articles on top of the unit. Damage to unit may result.

1.Remove 2 screws at bottom and 2 screws along sides of condenser air intake grille and remove plastic grille.

2.Inspect the fan blades for cracks or bends.

3.If fan needs to be removed, loosen the setscrew and slide the fan off the motor shaft.

4.When replacing fan blade, position blade so that lead- ing edge is 1¤2 in. in front of fan ori®ce. See Fig. 23.

5.Ensure that setscrew engages the ¯at area on the motor shaft when tightening.

6.Replace grille.

Electrical Controls and Wiring Ð Inspect and check the electrical controls and wiring annually. Be sure to turn off the gas supply, and then the electrical power to the unit.

Remove the control, blower, and compressor compart- ment access panels to locate all the electrical controls and wiring. Check all electrical connections for tightness. Tighten all screw connections. If any smoky or burned connections are noticed, disassemble the connection, clean all the parts, restrip the wire end and reassemble the connection properly and securely.

After inspecting the electrical controls and wiring, re- place all the panels. Start the unit, and observe at least one complete heating cycle and one complete cooling cycle to ensure proper operation. If discrepancies are observed in ei- ther or both operating cycles, or if a suspected malfunction has occurred, check each electrical component with the proper electrical instrumentation. Refer to the unit wiring label when making these checkouts.

NOTE: Refer to the heating and/or cooling sequence of op- eration in this publication as an aid in determining proper control operation.

Refrigerant Circuit Ð Inspect all refrigerant tubing con- nections and the unit base for oil accumulations annually. Detecting oil generally indicates a refrigerant leak.

If oil is detected or if low cooling performance is sus- pected, leak-test all refrigerant tubing using an electronic leak- detector, halide torch, or liquid-soap solution. If a refriger- ant leak is detected, refer to Check for Refrigerant Leaks section on page 23.

If no refrigerant leaks are found and low cooling perfor- mance is suspected, refer to Checking and Adjusting Refrig- erant Charge section on page 35.

Gas Input Ð The gas input does not require checking unless improper heating performance is suspected. If a prob- lem exists, refer to Start-Up section on page 23.

Evaporator Air¯ow Ð The heating and/or cooling air- ¯ow does not require checking unless improper perfor- mance is suspected. If a problem exists, be sure that all supply- and return-air grilles are open and free from obstructions, and that the air ®lter is clean. When necessary, refer to Evapo- rator Air¯ow and Air¯ow Adjustments section on page 35 to check the system air¯ow.

Metering Device Ð Acutrol™ Device Ð This me- tering device is a ®xed ori®ce and is located in the header to the evaporator coil.

Liquid Line Strainer Ð The liquid line strainer (to pro- tect metering device) is made of wire mesh and located in the liquid line on the inlet side of the metering device.

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Contents Safety Considerations Contents48SS018-042 Without Base Rail, Unit Dimensions 48SS018-042 With Optional Base Rail, Unit Dimensions 48SS048,060 Without Base Rail, Unit Dimensions 48SS048,060 With Optional Base Rail, Unit Dimensions 48SX024-036 Without Base Rail, Unit Dimensions 48SX024-036 With Optional Base Rail, Unit Dimensions 48SX042-060 Without Base Rail, Unit Dimensions 48SX042-060 With Optional Base Rail, Unit Dimensions Rig and Place Unit Receiving and InstallationCheck Equipment Provide Unit SupportCurb Part NumberUnit WeightUnit MAX Condensate Trap Connect Condensate DrainUnit Size 48SS Physical Data Ð Unit 48SSUnit Size 48SX Physical Data Ð Unit 48SXSediment Trap Supply and Return Duct Openings Maximum Gas Flow CapacityVertical Discharge Cover Removed Install Electrical ConnectionsÐ Electrical Data Ð Unit 48SS FLA MCA Ð Electrical Data Ð Unit 48SXRange Motor RLA LRAHigh- and Control-Voltage Connections Easy Select Interface Board PRE-START-UPSTART-UP Start Up Heating Section and Make AdjustmentsOrifices Rated Gas Inputs at Indicated Manifold PressuresGAS Supply Pressure Manifold Natural GAS Propane Number Pressure Unit 48SS,SXMonoport Burners Heating Temperature Rise F InputLED Indications Start Up Cooling Section and Make AdjustmentsError Code LED Indication 208/230-1-60 Wiring Diagram, Units 48SS018-060 208/230-3-60 Wiring Diagram, Units 48SS030-060 460-3-60 Wiring Diagram, Units 48SS036-060 208/230-1-60 Wiring Diagram, Units 48SX024-042 208/230-1-60 Wiring Diagram, Units 48SX048,060 208/230-3-60 Wiring Diagram, Units 48SX036-042 208/230-3-60 Wiring Diagram, Units 48SX048,060 460-3-60 Wiring Diagram, Units 48SX036-048 Checking and Adjusting Refrigerant Charge Ð Superheat Charging Table, 48SS024 Ð Superheat Charging Table, 48SS018Ð Superheat Charging Table, 48SS042 Ð Superheat Charging Table, 48SS030Ð Superheat Charging Table, 48SS036 Ð Superheat Charging Table, 48SS060 Ð Superheat Charging Table, 48SX036 Ð Superheat Charging Table, 48SX024Ð Superheat Charging Table, 48SX030 Ð Superheat Charging Table, 48SX060 Ð Superheat Charging Table, 48SX042Ð Superheat Charging Table, 48SX048 Unit Motor AIR Required Suction-Tube Temperature FSuperheat Temp FExternal Static Pressure in. wg 48SX FAN only Cfm Cooling Cfm Unit 48SXUnit Size Airflow Pressure Drop MaintenanceWet Coil Pressure Drop Evaporator Blower and Motor Air FilterUnit Top Removal Burner Access Panel Condenser Fan Condenser Coil, Evaporator Coil, and CondenCooling TroubleshootingBurners will not ignite HeatingLED Troubleshooting Ð Error Code Service TrainingPage III. START-UP Remove and Store in Job FilePreliminary Information