Ingersoll-Rand Air Compressor Manual for Installation, Operation & Maintenance
Page 1

Owner’s Manual

Installation, Operation and Maintenance Instructions for Models 2340, 2475, 2545, 7100, 15T & 3000 Two-Stage Reciprocating Air Compressors

IMPORTANT INFORMATION! READ AND FOLLOW THESE INSTRUCTIONS. RETAIN FOR REFERENCE.

SAFETY

DEFINITIONS ________________________________________

•

DANGER

 

WILL cause DEATH, SEVERE INJURY or substantial

 

 

 

property damage.

•WARNING

CAN cause DEATH, SEVERE INJURY or substantial

 

 

 

property damage.

•CAUTION

WILL or CAN cause MINOR INJURY or property

 

 

 

damage.

GENERAL SAFETY PRECAUTIONS ____________________

 

 

•

DANGER

 

INTAKE AIR. Can contain carbon monoxide or other

 

 

 

contaminants. Will cause serious injury or death.

 

 

 

Ingersoll-Rand air compressors are not designed,

 

 

 

intended or approved for breathing air. Compressed

 

 

 

air should not be used for breathing air applications

 

 

 

unless treated in accordance with all applicable

 

 

 

codes and regulations.

•WARNING

HAZARDOUS VOLTAGE. Can cause serious injury

 

 

 

or death. Disconnect power and bleed pressure

 

 

 

from the tank before servicing. Lockout/Tagout

 

 

 

machine. Compressor must be connected to

 

 

 

properly grounded circuit. See grounding

 

 

 

instructions in manual. Do not operate compressor

 

 

 

in wet conditions. Store indoors.

 

 

 

MOVING PARTS. Can cause serious injury. Do not

 

 

 

operate with guards removed. Machine may start

 

 

 

automatically. Disconnect power before servicing.

 

 

 

Lockout/Tagout machine.

 

 

 

HOT SURFACES. Can cause serious injury. Do not

 

 

 

touch. Allow to cool before servicing. Do not touch

 

 

 

hot compressor or tubing.

 

 

 

HIGH PRESSURE AIR. Bypassing, modifying or

 

 

 

removing safety/relief valves can cause serious

 

 

 

injury or death. Do not bypass, modify or remove

 

 

 

safety/relief valves. Do not direct air stream at body.

 

 

 

Rusted tanks can cause explosion and severe injury

 

 

 

or death. Drain tank daily or after each use. Drain

 

 

 

valve located at bottom of tank.

•CAUTION

RISK OF BURSTING. Use only suitable air handling

 

 

 

parts acceptable for pressure of not less than the

 

 

 

maximum allowable working pressure of the

 

 

 

machine.

GENERAL INFORMATION

INTRODUCTION _____________________________________

This manual provides safe and reliable instructions for the installation, operation and maintenance of your Ingersoll-Rand air compressor. Carefully read this manual before attempting to operate or perform any maintenance. If you are uncertain about any of the instructions or procedures provided in this manual, contact Ingersoll-Rand. We recommend you retain this manual, and all publications provided with your air compressor, in a location which is accessible to all personnel who operate and service your compressed air equipment.

APPLICATION _______________________________________

Ingersoll-Rand’s standard two-stage lubricated air compressors are single-acting, air-cooled machines. Typical compressors are furnished as compact, self-contained, air receiver tank mounted units that are automatically regulated and driven by an electric motor or gasoline engine. An air-cooled aftercooler, low oil level shutdown switch and automatic drain valve are among the optional accessories that can be furnished. Bare compressor pumps and baseplate-mounted units are also available.

These compressors may be used for a variety of compressed air application up to 250 PSIG (17.5 kg/cm²). Application of these compressors as either a primary or supplementary source of air is virtually unlimited in industrial plants, service stations and auto repair shops. Supplementary service includes such uses as furnishing air at pressure not carried in regular shop lines, air at isolated locations, and standby service for air when larger compressors are shut down.

TWO-STAGE OPERATION _____________________________

Two-stage compressors consist of one or two first-stage cylinders with the same bore size and one second-stage cylinder with a smaller bore size.

Typical Two-Stage, Two

Typical Two-Stage, Three

Cylinder Unit

Cylinder Unit

© Ingersoll-Rand Company

C.C.N. : 22607402

 

 

Printed in U.S.A.

Rev.

: A

Date

: February 2005

 

http://air.irco.com

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Contents General Safety Precautions SafetyGeneral Information Receipt & Inspection InstallationAdditional References Selecting a LocationInstalling Discharge Piping Installing Remote AIR Inlet PipingMounting Typical Remote Air Inlet PipingConnecting a Battery Gasoline Engine Units Installing Electrical Wiring Electric Motor UnitsConnection Procedures KohlerLOW OIL Level Switch Fuel Pump Installation Gasoline Engine UnitsCompressor Lubrication Intermittent Duty Formula OperationSTART-UP Electric Motor Driven Models START-UP Gasoline Engine UnitsStarting Unloading System Pressure Switch AdjustmentAuxiliary Valve PsigPilot Valve Adjustment MaintenanceBREATHER/UNLOADER BY-PASS OIL Consumption CheckBelt Adjustment Maintenance ScheduleFilter Inspection & Cleaning OIL ChangeTank Inspection Electric Drain MaintenanceIntervals should beshortened in harsher Problem Check Point TroubleshootingTrouble Cause Action Check Possible Cause Point Possible SolutionFastener Torque Table Diagrams & TablesBelt Tension Table 2340 2475 2545 7100 15T 3000Line power to the pressure switch Electrical Wiring DiagramsEDV HatsTypical Baseplate Unit Typical Horizontal Simplex Unit Http//air.irco.com Limitation of Liability WarrantyHttp//air.irco.com Informaciones Generales SeguridadPrecauciones Generales DE Seguridad Instalación Recibo E InspecciónOtras Referencias Selección DE UNA UbicaciónInstalación DE LA Tubería DE Admisión MontajeRemota DE Aire Típica tubería de admisión remota de aireGasolina Conexión DE UNA Batería Unidades CON MotorProcedimientos DE Conexión De un alternadorLubricación DEL Compresor OperaciónInterruptor DE Bajo Nivel DE Aceite Fórmula DE USO IntermitenteArranque Unidades CON Motor a Gasolina Controles DEL CompresorAjuste DE LA Válvula Piloto Sistema DE Descarga EN EL ArranqueAjuste del rango del disyuntor neumático Mantenimiento Calendario DE MantenimientoDesvío DEL RESPIRADERO/DESCARGADOR Comprobación DEL Consumo DE AceiteCambio DE Aceite Inspección Y Limpieza DEL FiltroAjuste DE LA Correa Inspección DEL Tanque Receptor Problema Causa Medida Problema Punto DE ComprobaciónLocalización DE Fallas Punto Posible Causa Posible Solución Comp Tabla DE Torsiones DE LOS Fijadores Diagramas Y TablasTabla DE Tensiones DE Correa 2340 2475 2545 7100Diagramas DE Cableado Eléctrico Típica unidad de placa base Típica unidad símplex horizontal Http//air.irco.com Limitación DE Responsabilidades GarantíaHttp//air.irco.com Sécurité Exploitation À Deux PhasesInformations Générales DéfinitionsRéception ET Inspection Choix DE L’EMPLACEMENTRéférences Additionnelles Pour soulever le poids du compresseurInstallation D’UNE Canalisation D’ASPIRATION À Distance Installation DE LA Canalisation DE RefoulementNON Recommandés MontageRaccordement D’UNE Batterie Dispositifs À Moteur À Essence ÉlectriqueProcédures DE Raccordement Formule À Charge Variable Mode D’EMPLOILubrification DU Compresseur Contacteur DE BAS Niveau D’HUILERobinet de service typique a = ouvert, B = fermé Commandes DU CompresseurDémarrage Dispositifs À Moteur À Essence Levier de pressostat typique si fourniSystème DE DÉMARRAGE-DÉLESTAGE Réglage DU PressostatRéglage de plage de pressostat Dérivation DE RENIFLARD/DISPOSITIF DE Délestage EntretienVérification DE LA Consommation D’HUILE Réglage DE LA Soupape PiloteVidange D’HUILE Programme D’ENTRETIENAjustement DE LA Courroie Inspection ET Nettoyage DES FiltresInspection DU Réservoir Entretien DU Robinet DE Purge ÉlectriqueSoupape à bille de crépine Dépannage Problème possible Cause possible SolutionProblème Point DE Contrôle Point Cause Possible Contr Tableau DE Couple DE Torsion Diagrammes ET TableauxTableau DE Tension DE Courroie Chta Diagrammes DES Câbles ÉlectriquesCbnh Http//air.irco.com Http//air.irco.com Limitation DE Responsabilité GarantieHttp//air.irco.com Http//air.irco.com Http//air.irco.com
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7100, 2475, 2340, 3000, 2545 specifications

Ingersoll-Rand is a recognized leader in the field of industrial tools and compressed air solutions, and among their notable product offerings are the air compressor models: 15T, 2545, 3000, 2340, and 2475. These models are engineered to meet various industrial needs, providing reliable performance with enhanced efficiency and durability.

The Ingersoll-Rand 15T is a compact yet powerful rotary screw air compressor designed for small- to medium-sized operations. It features a robust build along with a user-friendly interface, allowing operators to easily adjust settings. Known for its low noise levels and energy efficiency, the 15T is ideal for applications requiring consistent air supply in a quiet environment.

The 2545 model is a workhorse in the family, recognized for its high output and extensive capabilities. It leverages advanced rotary screw technology, which provides continuous air flow while minimizing energy consumption. With its high-efficiency air end, the 2545 significantly reduces operating costs, making it suitable for heavy-duty tasks in demanding environments.

The Ingersoll-Rand 3000 is a portable solution that combines mobility with powerful performance. Featuring a rugged design, the 3000 is well-suited for construction sites and outdoor applications. It comes equipped with a reliable cooling system, enabling it to operate effectively in varying temperatures. Its compact design allows it to fit easily in tight spaces while providing ample air power.

The 2340 model emphasizes versatility and reliability, often used in automotive, manufacturing, and energy industries. It offers advanced features such as built-in control systems and service indicators, making maintenance simpler. This model is highly regarded for its reliability, which minimizes downtime and maximizes productivity.

Lastly, the Ingersoll-Rand 2475 is a robust compressor characterized by high flow rates and exceptional durability. It is engineered for large-scale applications, supporting heavy machinery and pneumatic tools. It incorporates sophisticated technology that ensures low noise emissions and energy-efficient operation, catering to workplaces that prioritize eco-friendliness.

Incorporating features like variable-speed drives, advanced cooling systems, and comprehensive monitoring technology, all these models exemplify the commitment of Ingersoll-Rand to innovation and user-centric designs. Whether for small workshops or large industrial operations, these compressors deliver unmatched performance and reliability, making them essential tools in various applications. Their consistent engineering excellence ensures that users can depend on Ingersoll-Rand products for their compressed air needs.
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