Ingersoll-Rand 2545, 3000 Fuel Pump Installation Gasoline Engine Units, Compressor Lubrication

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•WARNING Remove the cable from the negative (-) side of the battery before servicing.

Refer to the engine manufacturer’s instructions for more information.

FUEL PUMP INSTALLATION (GASOLINE ENGINE UNITS) _

Some engines use an optional fuel pump to supply gasoline to the engine directly from a vehicle’s onboard fuel system. Install the fuel pump within 12 inches (30 cm) of the bottom surface of the vehicle’s fuel tank. Protect the pump from contamination by installing a fuel isolation valve and an inline filter between the pump fuel system.

COMPRESSOR LUBRICATION _________________________

•CAUTION Do not operate without lubricant or with inadequate lubricant. Ingersoll-Rand is not responsible for compressor failure caused by inadequate lubrication.

SYNTHETIC COMPRESSOR LUBRICANT. Ingersoll-Rand recommends All Season Select synthetic lubricant from start-up. See the WARRANTY section for extended warranty information.

ALTERNATE LUBRICANTS. You may use XL-300 or a comparable petroleum-based lubricant that is premium quality, does not contain detergents, contains only anti-rust, anti-oxidation, and anti-foam agents as additives, has a flashpoint of 440°F (227°C) or higher, and has an auto-ignition point of 650°F (343°C) or higher.

See the petroleum lubricant viscosity table below. The table is intended as a general guide only. Heavy duty operating conditions require heavier viscosities. Refer specific operating conditions to Ingersoll-Rand for recommendations.

Temperature Around

Viscosity @ 100°F

Viscosity Grade

Compressor

 

(37.8°C)

 

 

 

°F

°C

SUS

Centistokes

ISO

SAE

< 40

< 4.4

150

32

32

10

40-80

4.4-26.7

500

110

100

30

80-125

26.7-51.0

750

165

150

40

If you use a petroleum-based compressor lubricant at start-up and decide to convert to All Season Select later on, the pump must be decarbonized and flushed before conversion. Contact Ingersoll-Rand for more information.

FILLING PROCEDURES:

1.Unscrew and remove the oil fill plug.

2.Fill the crankcase with lubricant.

3.Replace the oil fill plug HAND TIGHT ONLY.

•CAUTION Do not remove the oil fill plug while the compressor is running.

Refer to the following table for crankcase capacity.

Model

Crankcase Capacity

2340

28 oz. (827 ml.)

2475

41 oz. (1212 ml.)

2545

73 oz. (2158 ml.)

7100

80 oz. (2365 ml.)

15T, 3000

144 oz. (4258 ml.)

Use one of the following methods illustrated to determine when the crankcase is full.

A = FULL level at bottom thread of oil fill opening on units without sight glass or dipstick.

B = ADD level below bottom thread of oil fill opening on units without sight glass or dipstick.

C = FULL level on units with sight glass.

D = ADD level on units with sight glass.

E = ADD level on units with dipstick.

F = FULL level on units with dipstick.

LOW OIL LEVEL SWITCH _____________________________

A float activated low oil level switch may be installed to protect your unit against damage due to insufficient compressor oil level. Low oil level in the compressor crankcase causes the switch contacts to open, thus shutting the unit down until the proper oil level has been restored.

Proper protection against low oil level depends on proper adjustment of the low oil level switch. During the initial run, stop the unit and drain one quart of oil from the compressor crankcase into a suitable clean container. Listen for the switch to click or check the switch with a continuity tester.

The float sometimes gets cocked or stuck during shipping. If the float is cocked or stuck, open the disconnect switch, drain the remaining oil, remove the crankcase cover and then free the float. Reassemble and then reuse the same oil.

NOTE

If the float is cocked in the low position, the unit

 

cannot start.

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Contents General Information SafetyGeneral Safety Precautions Receipt & Inspection InstallationAdditional References Selecting a LocationInstalling Discharge Piping Installing Remote AIR Inlet PipingMounting Typical Remote Air Inlet PipingConnecting a Battery Gasoline Engine Units Installing Electrical Wiring Electric Motor UnitsConnection Procedures KohlerCompressor Lubrication Fuel Pump Installation Gasoline Engine UnitsLOW OIL Level Switch Intermittent Duty Formula OperationSTART-UP Electric Motor Driven Models START-UP Gasoline Engine UnitsStarting Unloading System Pressure Switch AdjustmentAuxiliary Valve PsigPilot Valve Adjustment MaintenanceBREATHER/UNLOADER BY-PASS OIL Consumption CheckBelt Adjustment Maintenance ScheduleFilter Inspection & Cleaning OIL ChangeIntervals should beshortened in harsher Electric Drain MaintenanceTank Inspection Trouble Cause Action TroubleshootingProblem Check Point Check Possible Cause Point Possible SolutionFastener Torque Table Diagrams & TablesBelt Tension Table 2340 2475 2545 7100 15T 3000Line power to the pressure switch Electrical Wiring DiagramsEDV HatsTypical Baseplate Unit Typical Horizontal Simplex Unit Http//air.irco.com Limitation of Liability WarrantyHttp//air.irco.com Precauciones Generales DE Seguridad SeguridadInformaciones Generales Instalación Recibo E InspecciónOtras Referencias Selección DE UNA UbicaciónInstalación DE LA Tubería DE Admisión MontajeRemota DE Aire Típica tubería de admisión remota de aireGasolina Conexión DE UNA Batería Unidades CON MotorProcedimientos DE Conexión De un alternadorLubricación DEL Compresor OperaciónInterruptor DE Bajo Nivel DE Aceite Fórmula DE USO IntermitenteArranque Unidades CON Motor a Gasolina Controles DEL CompresorAjuste del rango del disyuntor neumático Sistema DE Descarga EN EL ArranqueAjuste DE LA Válvula Piloto Mantenimiento Calendario DE MantenimientoDesvío DEL RESPIRADERO/DESCARGADOR Comprobación DEL Consumo DE AceiteAjuste DE LA Correa Inspección Y Limpieza DEL FiltroCambio DE Aceite Inspección DEL Tanque Receptor Localización DE Fallas Problema Punto DE ComprobaciónProblema Causa Medida Punto Posible Causa Posible Solución Comp Tabla DE Torsiones DE LOS Fijadores Diagramas Y TablasTabla DE Tensiones DE Correa 2340 2475 2545 7100Diagramas DE Cableado Eléctrico Típica unidad de placa base Típica unidad símplex horizontal Http//air.irco.com Limitación DE Responsabilidades GarantíaHttp//air.irco.com Sécurité Exploitation À Deux PhasesInformations Générales DéfinitionsRéception ET Inspection Choix DE L’EMPLACEMENTRéférences Additionnelles Pour soulever le poids du compresseurInstallation D’UNE Canalisation D’ASPIRATION À Distance Installation DE LA Canalisation DE RefoulementNON Recommandés MontageProcédures DE Raccordement ÉlectriqueRaccordement D’UNE Batterie Dispositifs À Moteur À Essence Formule À Charge Variable Mode D’EMPLOILubrification DU Compresseur Contacteur DE BAS Niveau D’HUILERobinet de service typique a = ouvert, B = fermé Commandes DU CompresseurDémarrage Dispositifs À Moteur À Essence Levier de pressostat typique si fourniRéglage de plage de pressostat Réglage DU PressostatSystème DE DÉMARRAGE-DÉLESTAGE Dérivation DE RENIFLARD/DISPOSITIF DE Délestage EntretienVérification DE LA Consommation D’HUILE Réglage DE LA Soupape PiloteVidange D’HUILE Programme D’ENTRETIENAjustement DE LA Courroie Inspection ET Nettoyage DES FiltresSoupape à bille de crépine Entretien DU Robinet DE Purge ÉlectriqueInspection DU Réservoir Problème Point DE Contrôle Problème possible Cause possible SolutionDépannage Point Cause Possible Contr Tableau DE Tension DE Courroie Diagrammes ET TableauxTableau DE Couple DE Torsion Cbnh Diagrammes DES Câbles ÉlectriquesChta Http//air.irco.com Http//air.irco.com Limitation DE Responsabilité GarantieHttp//air.irco.com Http//air.irco.com Http//air.irco.com
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7100, 2475, 2340, 3000, 2545 specifications

Ingersoll-Rand is a recognized leader in the field of industrial tools and compressed air solutions, and among their notable product offerings are the air compressor models: 15T, 2545, 3000, 2340, and 2475. These models are engineered to meet various industrial needs, providing reliable performance with enhanced efficiency and durability.

The Ingersoll-Rand 15T is a compact yet powerful rotary screw air compressor designed for small- to medium-sized operations. It features a robust build along with a user-friendly interface, allowing operators to easily adjust settings. Known for its low noise levels and energy efficiency, the 15T is ideal for applications requiring consistent air supply in a quiet environment.

The 2545 model is a workhorse in the family, recognized for its high output and extensive capabilities. It leverages advanced rotary screw technology, which provides continuous air flow while minimizing energy consumption. With its high-efficiency air end, the 2545 significantly reduces operating costs, making it suitable for heavy-duty tasks in demanding environments.

The Ingersoll-Rand 3000 is a portable solution that combines mobility with powerful performance. Featuring a rugged design, the 3000 is well-suited for construction sites and outdoor applications. It comes equipped with a reliable cooling system, enabling it to operate effectively in varying temperatures. Its compact design allows it to fit easily in tight spaces while providing ample air power.

The 2340 model emphasizes versatility and reliability, often used in automotive, manufacturing, and energy industries. It offers advanced features such as built-in control systems and service indicators, making maintenance simpler. This model is highly regarded for its reliability, which minimizes downtime and maximizes productivity.

Lastly, the Ingersoll-Rand 2475 is a robust compressor characterized by high flow rates and exceptional durability. It is engineered for large-scale applications, supporting heavy machinery and pneumatic tools. It incorporates sophisticated technology that ensures low noise emissions and energy-efficient operation, catering to workplaces that prioritize eco-friendliness.

Incorporating features like variable-speed drives, advanced cooling systems, and comprehensive monitoring technology, all these models exemplify the commitment of Ingersoll-Rand to innovation and user-centric designs. Whether for small workshops or large industrial operations, these compressors deliver unmatched performance and reliability, making them essential tools in various applications. Their consistent engineering excellence ensures that users can depend on Ingersoll-Rand products for their compressed air needs.
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