Lennox International Inc ML193DF installation instructions NON−COMBUSTIBLE Floor Opening Size, Nc‡

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WARNING

Improper installation of the furnace can result in per- sonal injury or death. Combustion and flue products must never be allowed to enter the return air system or air in the living space. Use sheet metal screws and joint tape to seal return air system to furnace.

In platform installations with furnace return, the fur- nace should be sealed airtight to the return air ple- num. A door must never be used as a portion of the return air duct system. The base must provide a stable support and an airtight seal to the furnace. Al- low absolutely no sagging, cracks, gaps, etc.

For no reason should return and supply air duct sys- tems ever be connected to or from other heating de- vices such as a fireplace or stove, etc. Fire, explo- sion, carbon monoxide poisoning, personal injury and/or property damage could result.

The unit may be installed three ways in downflow applica- tions: on non−combustible flooring, on combustible flooring using an additive base, or on a reverse−flow cooling coil cabinet. Do not drag the unit across the floor in the downflow position. Floor and furnace flange damage will result.

Refer to figure 11 for clearances in downflow applica- tions.

Installation on Non−Combustible Flooring Figure 12

1 − Cut floor opening keeping in mind clearances listed on unit rating plate. Also keep in mind gas supply connec- tions, electrical supply, flue and air intake connections and sufficient installation and servicing clearances. See table 1 for correct floor opening size.

2 − Flange warm air plenum and lower the plenum into the opening.

3 − Set the unit over the plenum and seal the plenum to the unit.

4 − Ensure that the seal is adequate.

TABLE 1

NON−COMBUSTIBLE FLOOR OPENING SIZE

 

Front to Rear

Side to Side

Cabinet Width

 

 

 

 

in.

mm

in.

mm

 

 

 

 

 

 

B Cabinet (17.5")

19 − 3/4

502

16 − 5/8

422

 

 

 

 

 

C Cabinet (21")

19 − 3/4

502

20−1/8

511

 

 

 

 

 

NOTE − Floor opening dimensions listed are 1/4 inch (6 mm) larger than the unit opening. See dimension drawing on page 2.

Downflow Application Installation Clearances

 

Top

Left Side

Right Side

FURNACE

PROPERLY SIZED FLOOR OPENING

SUPPLY AIR

PLENUM

 

Bottom

 

 

Top

 

0

 

 

 

*Front

 

0

 

 

 

Back

 

0

 

 

 

Sides

 

0†

 

 

 

Vent

 

0

 

 

 

Floor

 

NC‡

 

 

 

*Front clearance in alcove installation must be 24 in. (610 mm). Maintain a minimum of 24 in. (610 mm) for front service access. †Allow proper clearances to accommodate condensate trap and vent pipe installation.

‡The furnace may be installed on a combustible wood floor if an op- tional additive base is installed between the furnace and the com- bustible floor.

FIGURE 11

FIGURE 12

Installation on Combustible Flooring Figure 13

1 − When unit is installed on a combustible floor, a down- flow combustible flooring base must be installed be- tween the furnace and the floor. The base must be or- dered separately. See table 2 for opening size to cut in floor.

CAUTION

The furnace and combustible flooring base shall not be installed directly on carpeting, tile, or other com- bustible material other than wood flooring.

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFControl BOX BAG AssemblyML193DF Parts Arrangement Blower MotorML193DF Gas Furnace Safety InformationDirect Vent Installation NON−DIRECT Vent Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideSetting Equipment Installation − Setting EquipmentFront Horizontal Back NON−COMBUSTIBLE Floor Opening Size NC‡Side View Combustible Flooring Base Opening Size− Seal the cabinet and check for air leaks Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits Usage Piping Suspension Guidelines Joint Cementing ProcedureVenting Practices ScheduleMinimum Vent Pipe Lengths Vent Piping GuidelinesML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Intake Pipe Connections Typical Exhaust Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT − On field supplied terminations, a minimum distanceFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Unconditioned Space Reducer MAY beRequired to Adapt SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrical Precautions and ProceduresElectrostatic Discharge ESD Exterior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram Integrated Control For Your Safety Read Before OperatingUnit Start−Up Automatic Hot Surface Ignition SystemPage Proper Combustion Gas Pressure AdjustmentGAS Meter Clocking Chart High Altitude Information2286m 3048m 2286 − 3038m73W37 73W81 68W68 74W90 74W91 69W73 Heat FAN-OFF Time in Seconds Other Unit AdjustmentsNo Jumper Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Diagnostic Codes Planned ServiceIgnition Control Board Diagnostic Codes LED #1 Red LED #2 GreenNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence of Operation Heating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationCooling Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Return AIR Duct System Supply AIR Duct Start−Up & Performance Check ListGAS Supply Intake / Exhaust PipeCondensate Line Thermostat Temperature RiseTotal External Static Drain Line Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions