Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE Interior MAKE−UP BOX

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INTERIOR MAKE−UP BOX

(FACTORY− INSTALLED LEFT SIDE)

 

MAKE−UP

Left side

BOX INSIDE

CABINET

 

FIGURE 48

EXTERIOR MAKE−UP BOX

(FIELD PROVIDED RIGHT SIDE)

MAKE−UP

BOX

OUTSIDE

CABINET

Right Side

FIGURE 49

Refer to figure 51 for field wiring and figure 52 for schematic wiring diagram and troubleshooting.

The power supply wiring must meet Class I restrictions. Protected by either a fuse or circuit breaker, select circuit protection and wire size according to unit nameplate.

NOTE − Unit nameplate states maximum current draw. Maximum Over−Current Protection allowed is 15 AMP. Holes are on both sides of the furnace cabinet to facilitate wiring.

Install a separate (properly sized) disconnect switch near the furnace so that power can be turned off for servicing. Before connecting the thermostat or the power wiring, check to make sure the wires will be long enough for servic- ing at a later date. Remove the blower access panel to check the length of the wire.

Complete the wiring connections to the equipment. Use the provided unit wiring diagram and the field wiring diagram shown in figure 51. Use 18−gauge wire or larger that is suit- able for Class II rating for thermostat connections.

Electrically ground the unit according to local codes or, in the absence of local codes, according to the current Na- tional Electric Code (ANSI/NFPA No. 70) for the USA and current Canadian Electric Code part 1 (CSA standard C22.1) for Canada. A green ground wire is provided in the field make−up box.

NOTE − The ML193DF furnace contains electronic compo- nents that are polarity sensitive. Make sure that the furnace is wired correctly and is properly grounded.

Generator Use − Voltage Requirements

The following requirements must be kept in mind when specifying a generator for use with this equipment:

D The furnace requires 120 volts + 10% (Range: 108 volts to 132 volts)

DThe furnace operates at 60 Hz + 5% (Range: 57 Hz to 63 Hz)

DThe furnace integrated control requires both polarity and proper ground. Both polarity and proper grounding should be checked before attempting to operate the furnace on either permanent or temporary power

DGenerator should have a wave form distortion of less than 5% RHD

Accessory Terminals

One line voltage ade terminal is provided on

the furnace integrated control. See figure 53 for integrated control configuration. This terminal is energized when the indoor blower is operating. Any accessory rated up to one amp can be connected to this terminal with the neutral leg of the circuit being connected to one of the provided neutral terminals. If an accessory rated at greater than one amp is connected to this terminal, it is necessary to use an exter- nal relay.

One line voltage ade terminal is provided on

the furnace integrated control. See figure 53 for integrated control configuration. This terminal is energized in the heating mode when the combustion air inducer is operat- ing. Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit being con- nected to one of the provided neutral terminals. If a humidi- fier rated at greater than one amp is connected to this termi- nal, it is necessary to use an external relay.

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Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmML193DF Parts Arrangement BAG AssemblyControl BOX Blower MotorDirect Vent Installation NON−DIRECT Vent Safety InformationML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeCombustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Piping and Fittings Specifications Pipe & Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Venting Practices Joint Cementing ProcedurePiping Suspension Guidelines ScheduleVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Required to Adapt Reducer MAY beUnconditioned Space SupportTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD Interior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPExterior MAKE−UP BOX BOX InsideThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Unit Start−Up For Your Safety Read Before OperatingIntegrated Control Automatic Hot Surface Ignition SystemPage GAS Meter Clocking Chart Gas Pressure AdjustmentProper Combustion High Altitude Information2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage Ignition Control Board Diagnostic Codes Planned ServiceDiagnostic Codes LED #1 Red LED #2 GreenTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List GAS Supply Start−Up & Performance Check ListReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTotal External Static Drain Line Temperature RiseCondensate Line Thermostat Vent PipeLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts