Lennox International Inc ML193DF Filters, Duct System, Pipe & Fittings Specifications

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Filters

This unit is not equipped with a filter or rack. A field−pro- vided filter is required for the unit to operate properly. Table 3 lists recommended filter size.

A filter must be in place whenever the unit is operating.

 

TABLE 3

 

 

Furnace

Filter Size

Cabinet Width

 

 

 

 

17−1/2"

16 x 25 x 1 (1)

 

21"

 

Duct System

Use industry-approved standards to size and install the supply and return air duct system. Refer to ACCA Manual D. This will result in a quiet and low-static system that has uniform air distribution.

NOTE − This furnace is not certified for operation in heating mode (indoor blower operating at selected heating speed) with an external static pressure which exceeds 0.5 inches w.c. Operation at these conditions may result in improper limit operation.

Supply Air Plenum

If the furnace is installed without a cooling coil, a removable access panel should be installed in the supply air duct. The access panel should be large enough to permit inspection of the heat exchanger. The furnace access panel must al- ways be in place when the furnace is operating and it must not allow leaks into the supply air duct system.

Return Air Plenum

NOTE − Return air must not be drawn from a room where this furnace, or any other gas−fueled appliance (i.e., water heater), or carbon monoxide−producing de- vice (i.e., wood fireplace) is installed.

When return air is drawn from a room, a negative pres- sure is created in the room. If a gas appliance is operating in a room with negative pressure, the flue products can be pulled back down the vent pipe and into the room. This reverse flow of the flue gas may result in incomplete com- bustion and the formation of carbon monoxide gas. This raw gas or toxic fumes might then be distributed through- out the house by the furnace duct system.

Use fiberglass sealing strips, caulking, or equivalent seal- ing method between the plenum and the furnace cabinet to ensure a tight seal. If a filter is installed, size the return air duct to fit the filter frame.

Pipe & Fittings Specifications

All pipe, fittings, primer and solvent cement must conform with American National Standard Institute and the Ameri- can Society for Testing and Materials (ANSI/ASTM) stan- dards. The solvent shall be free flowing and contain no lumps, undissolved particles or any foreign matter that ad- versely affects the joint strength or chemical resistance of the cement. The cement shall show no gelation, stratifica- tion, or separation that cannot be removed by stirring. Re- fer to the table 4 below for approved piping and fitting ma- terials.

CAUTION

Solvent cements for plastic pipe are flammable liq- uids and should be kept away from all sources of ignition. Do not use excessive amounts of solvent cement when making joints. Good ventilation should be maintained to reduce fire hazard and to minimize breathing of solvent vapors. Avoid contact of cement with skin and eyes.

TABLE 4

PIPING AND FITTINGS SPECIFICATIONS

Schedule 40 PVC (Pipe)

D1785

 

 

Schedule 40 PVC (Cellular Core Pipe)

F891

 

 

Schedule 40 PVC (Fittings)

D2466

 

 

Schedule 40 CPVC (Pipe)

F441

 

 

Schedule 40 CPVC (Fittings)

F438

 

 

SDR−21 PVC or SDR−26 PVC (Pipe)

D2241

 

 

SDR−21 CPVC or SDR−26 CPVC (Pipe)

F442

 

 

Schedule 40 ABS Cellular Core DWV (Pipe)

F628

 

 

Schedule 40 ABS (Pipe)

D1527

 

 

Schedule 40 ABS (Fittings)

D2468

 

 

ABS−DWV (Drain Waste & Vent)

D2661

(Pipe & Fittings)

 

 

 

PVC−DWV (Drain Waste & Vent)

D2665

Pipe & Fittings)

 

 

 

PRIMER & SOLVENT CEMENT

ASTM

SPECIFICATION

 

 

 

 

 

PVC & CPVC Primer

F656

PVC Solvent Cement

D2564

 

 

CPVC Solvent Cement

F493

 

 

ABS Solvent Cement

D2235

 

 

PVC/CPVC/ABS All Purpose Cement For

D2564, D2235, F493

Fittings & Pipe of the same material

 

 

 

ABS to PVC or CPVC Transition Solvent

D3138

Cement

 

 

 

CANADA PIPE & FITTING & SOLVENT

MARKING

CEMENT

 

 

 

 

 

PVC & CPVC Pipe and Fittings

 

 

 

PVC & CPVC Solvent Cement

ULCS636

 

ABS to PVC or CPVC Transition Cement

 

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFBAG Assembly ML193DF Parts ArrangementControl BOX Blower MotorSafety Information Direct Vent Installation NON−DIRECT VentML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NON−COMBUSTIBLE Floor Opening Size NC‡Combustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Pipe & Fittings Specifications Piping and Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Joint Cementing Procedure Venting PracticesPiping Suspension Guidelines ScheduleVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Reducer MAY be Required to AdaptUnconditioned Space SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD FACTORY− Installed Left Side MAKE−UP Interior MAKE−UP BOXExterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram For Your Safety Read Before Operating Unit Start−UpIntegrated Control Automatic Hot Surface Ignition SystemPage Gas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High Altitude Information2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic CodesDiagnostic Codes LED #1 Red LED #2 GreenTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Start−Up & Performance Check List GAS SupplyReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTemperature Rise Total External Static Drain LineCondensate Line Thermostat Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions