Lennox International Inc ML193DF 203mm − 305mm, NON−DIRECT Vent Roof Termination KIT

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ML193DF DIRECT VENT APPLICATION

USING EXISTING CHIMNEY STRAIGHT−CUT OR

ANGLE−CUT IN DIRECTION

OF ROOF SLOPE *

8" − 12"

3" − 8"

 

EXHAUST VENT

 

(76mm−

 

 

(203mm − 305mm)

 

1/2" (13mm)

 

203mm)

 

 

 

WEATHERPROOF

 

 

 

 

 

 

 

 

 

 

 

INSULATION

 

Minimum 12" (305MM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOULDER OF FITTINGS

 

 

 

INTAKE PIPE

 

 

above chimney top

 

INSULATION (optional)

 

 

PROVIDE SUPPORT

 

 

 

 

 

 

 

 

OF PIPE ON TOP PLATE

 

plate or average snow

 

 

SHEET

 

 

 

 

 

 

 

 

 

ALTERNATE

 

 

 

 

 

METAL TOP

 

 

 

 

 

accumulation

 

 

 

 

 

 

INTAKE PIPE

 

 

 

PLATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(76mm−

 

 

 

INSULATE

 

 

 

 

 

203mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXTERIOR

 

 

 

 

TO FORM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PORTION OF

 

 

 

 

 

SEAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHIMNEY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*SIZE TERMINATION PIPE PER TABLE 8.

NOTE − Do not discharge exhaust gases directly into any chimney or vent stack. If ver- tical discharge through an existing unused chimney or stack is required, insert piping inside chimney until the pipe open end is above top of chimney and terminate as illus- trated. In any exterior portion of chimney, the exhaust vent must be insulated.

FIGURE 37

Details of Exhaust Piping Terminations for Non-Direct Vent Applications

Exhaust pipes may be routed either horizontally through an outside wall or vertically through the roof. In attic or closet installations, vertical termination through the roof is pre- ferred. Figures 38 through 41 show typical terminations.

1 − Exhaust piping must terminate straight out or up as shown. The termination pipe must be sized as listed in table 8.The specified pipe size ensures proper veloc- ity required to move the exhaust gases away from the building.

2 − On field supplied terminations for side wall exit, ex- haust piping may extend a maximum of 12 inches (305mm) for 2" PVC and 20 inches (508mm) for 3" (76mm) PVC beyond the outside wall. See figure 39.

SIZE TERMINATION

PIPE PER TABLE 8.

12" (305mm)

 

ABOVE AVE.

 

SNOW

1/2" (13mm) FOAM

ACCUMULATION

INSULATION

3" (76mm) OR

UNCONDITIONED

2" (51mm) PVC

ATTIC SPACE

 

PROVIDE SUPPORT

FOR EXHAUST LINES

NON−DIRECT VENT ROOF TERMINATION KIT

(15F75 or 44J41)

FIGURE 38

 

12" (305mm) MAX. for 2" (51mm)

 

20" (508mm) MAX. for 3" (76mm)

1/2" (13mm) ARMAFLEX

 

INSULATION IN

 

UNCONDITIONED SPACE

1/2" (13mm)

 

ARMAFLEX

FIELD−PROVIDED

INSULATION

REDUCER MAY

 

BE REQUIRED TO

 

ADAPT LARGER

 

VENT PIPE SIZE

PVC REDUCER

TO TERMINATION

12" MIN.

SIZE TERMINATION

(305mm)

PIPE PER TABLE 8.

Above Grade or

 

average snow

 

accumulation

NON−DIRECT VENT FIELD SUPPLIED WALL TERMINATION OR

(15F74) WALL TERMINATION KIT

FIGURE 39

3 − If exhaust piping must be run up a side wall to position above snow accumulation or other obstructions, pip- ing must be supported every 24 inches (610mm) as shown in figure 40. When exhaust piping must be run up an outside wall, any reduction in exhaust pipe size must be done after the final elbow.

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFControl BOX BAG AssemblyML193DF Parts Arrangement Blower MotorML193DF Gas Furnace Safety InformationDirect Vent Installation NON−DIRECT Vent Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideFront Horizontal Back Installation − Setting EquipmentSetting Equipment NON−COMBUSTIBLE Floor Opening Size NC‡− Seal the cabinet and check for air leaks Combustible Flooring Base Opening SizeSide View Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits Usage Piping Suspension Guidelines Joint Cementing ProcedureVenting Practices ScheduleML193DF MIN. Vent Length Model Vent Piping GuidelinesMinimum Vent Pipe Lengths Maximum Allowable Intake or Exhaust Vent Length in Feet Intake Exhaust Typical Exhaust Pipe ConnectionsTypical Intake Pipe Connections Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 FLUSH−MOUNT Side Wall Termination KIT 51W11 − On field supplied terminations, a minimum distanceDirect Vent Roof Termination KIT 51mm 76mm Vent Pipe Unconditioned Space Reducer MAY beRequired to Adapt SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrostatic Discharge ESD Precautions and ProceduresElectrical Exterior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram Integrated Control For Your Safety Read Before OperatingUnit Start−Up Automatic Hot Surface Ignition SystemPage Proper Combustion Gas Pressure AdjustmentGAS Meter Clocking Chart High Altitude Information73W37 73W81 68W68 74W90 74W91 69W73 2286 − 3038m2286m 3048m No Jumper Other Unit AdjustmentsHeat FAN-OFF Time in Seconds Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Diagnostic Codes Planned ServiceIgnition Control Board Diagnostic Codes LED #1 Red LED #2 GreenHeating Sequence of Operation Troubleshooting Heating Sequence of OperationNormal Heating Mode Abnormal Heating Mode Heating Sequence Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationNormal Cooling Mode Abnormal Cooling Mode Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Return AIR Duct System Supply AIR Duct Start−Up & Performance Check ListGAS Supply Intake / Exhaust PipeCondensate Line Thermostat Temperature RiseTotal External Static Drain Line Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions