Lennox International Inc ML193DF installation instructions Shipping Bolt Removal

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EQUIPMENT IN CONFINED SPACE − ALL AIR FROM OUTSIDE (Inlet Air from Crawl Space and Outlet Air to Ventilated Attic)

EQUIPMENT IN CONFINED SPACE − ALL AIR FROM OUTSIDE

(All Air Through Ventilated Attic)

ROOF TERMINATED EXHAUST PIPE

SIDE WALL

TERMINATED EXHAUST PIPE (ALTERNATE LOCATION)

VENTILATION LOUVERS

(Each end of attic)

 

OUTLET

 

AIR

 

VENTILATION

INLET

LOUVERS

(For unheated

AIR

crawl space)

ROOF TERMINATED

VENTILATION LOUVERS

EXHAUST PIPE

(Each end of attic)

 

OUTLET

AIR

SIDE WALL

INLET AIR

(Ends 12" above

TERMINATED

bottom)

EXHAUST PIPE

 

(ALTERNATE

 

LOCATION)

 

NOTE−The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645mm2 per 1.17kW) per hour of the total input rating of all equipment in the enclosure.

NOTE−The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645mm2 per 1.17kW) per hour of the total input rating of all equipment in the enclosure.

FIGURE 5

FIGURE 6

EQUIPMENT IN CONFINED SPACE −

ALL AIR FROM OUTSIDE

If air from outside is brought in for combustion and ventila- tion, the confined space must have two permanent open- ings. One opening shall be within 12 inches (305 mm) of the top of the enclosure and one opening within 12 inches (305 mm) of the bottom. These openings must communi- cate directly or by ducts with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors or indi- rectly through vertical ducts. Each opening shall have a minimum free area of 1 square inch (645 mm2) per 4,000

ROOF TERMINATED EXHAUST PIPE

SIDE WALL

TERMINATED EXHAUST PIPE (ALTERNATE LOCATION)

OUTLET AIR

INLET AIR

Btu (1.17 kW) per hour of total input rating of all equipment in the enclosure. See figures 5 and 6. When communicat- ing with the outdoors through horizontal ducts, each open- ing shall have a minimum free area of 1 square inch (645 mm2) per 2,000 Btu (.56 kW) per total input rating of all equipment in the enclosure. See figure 7.

When ducts are used, they shall be of the same cross−sec- tional area as the free area of the openings to which they connect. The minimum dimension of rectangular air ducts shall be no less than 3 inches (75 mm). In calculating free area, the blocking effect of louvers, grilles, or screens must be considered. If the design and free area of protec- tive covering is not known for calculating the size opening required, it may be assumed that wood louvers will have 20 to 25 percent free area and metal louvers and grilles will have 60 to 75 percent free area. Louvers and grilles must be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation.

NOTE−Each air duct opening shall have a free area of at least one square inch per 2,000 Btu (645mm2per .59kW) per hour of the total input rating of all equipment in the enclosure. If the equipment room is located against an outside wall and the air openings communi- cate directly with the outdoors, each opening shall have a free area of at least 1 square inch per 4,000 Btu (645mm2 per 1.17kW) per hour of the total input rating of all other equipment in the enclosure.

FIGURE 7

Shipping Bolt Removal

NOTE − The ML193DF09048C is equipped with a 1/2 hp blower motor which has three flexible legs and one rigid leg. The rigid leg is equipped with a shipping bolt and a flat white plastic washer (rather than the rubber mounting grommet used with a flexible mounting leg). See figure 8. The bolt and washer must be removed before the fur- nace is placed into operation. After the bolt and washer have been removed, the rigid leg will not touch the blower housing.

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFBAG Assembly ML193DF Parts ArrangementControl BOX Blower MotorSafety Information Direct Vent Installation NON−DIRECT VentML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideFront Horizontal Back Installation − Setting EquipmentSetting Equipment NON−COMBUSTIBLE Floor Opening Size NC‡− Seal the cabinet and check for air leaks Combustible Flooring Base Opening SizeSide View Pipe & Fittings Specifications Piping and Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Joint Cementing Procedure Venting PracticesPiping Suspension Guidelines ScheduleML193DF MIN. Vent Length Model Vent Piping GuidelinesMinimum Vent Pipe Lengths Maximum Allowable Intake or Exhaust Vent Length in Feet Intake Exhaust Typical Exhaust Pipe ConnectionsTypical Intake Pipe Connections Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 FLUSH−MOUNT Side Wall Termination KIT 51W11 − On field supplied terminations, a minimum distanceDirect Vent Roof Termination KIT 51mm 76mm Vent Pipe Reducer MAY be Required to AdaptUnconditioned Space SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrostatic Discharge ESD Precautions and ProceduresElectrical FACTORY− Installed Left Side MAKE−UP Interior MAKE−UP BOXExterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram For Your Safety Read Before Operating Unit Start−UpIntegrated Control Automatic Hot Surface Ignition SystemPage Gas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High Altitude Information73W37 73W81 68W68 74W90 74W91 69W73 2286 − 3038m2286m 3048m No Jumper Other Unit AdjustmentsHeat FAN-OFF Time in Seconds Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic CodesDiagnostic Codes LED #1 Red LED #2 GreenHeating Sequence of Operation Troubleshooting Heating Sequence of OperationNormal Heating Mode Abnormal Heating Mode Heating Sequence Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationNormal Cooling Mode Abnormal Cooling Mode Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Start−Up & Performance Check List GAS SupplyReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTemperature Rise Total External Static Drain LineCondensate Line Thermostat Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions