Lennox International Inc ML193DF installation instructions Electrical, Electrostatic Discharge ESD

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Removal of the Furnace from Common Vent

In the event that an existing furnace is removed from a venting system commonly run with separate gas ap- pliances, the venting system is likely to be too large to properly vent the remaining attached appliances.

Conduct the following test while each appliance is operat- ing and the other appliances (which are not operating) re- main connected to the common venting system. If the venting system has been installed improperly, you must correct the system as indicated in the general venting re- quirements section.

WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon mon- oxide poisoning or death.

The following steps shall be followed for each ap- pliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:

1 − Seal any unused openings in the common venting sys- tem.

2 − Inspect the venting system for proper size and horizontal pitch. Determine that there is no blockage, restriction, leakage, corrosion, or other deficiencies which could cause an unsafe condition.

3 − Close all building doors and windows and all doors be- tween the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dry- ers and any appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will oper- ate at maximum speed. Do not operate a summer ex- haust fan. Close fireplace dampers.

4 − Follow the lighting instructions. Turn on the appliance that is being inspected. Adjust the thermostat so that the appliance operates continuously.

5 − After the main burner has operated for 5 minutes, test for leaks of flue gases at the draft hood relief opening. Use the flame of a match or candle.

6 − After determining that each appliance connected to the common venting system is venting properly, (step 3) return all doors, widows, exhaust fans, fireplace damp- ers, and any other gas−burning appliances to their pre- vious mode of operation.

7 − If a venting problem is found during any of the preced- ing tests, the common venting system must be modi- fied to correct the problem.

Resize the common venting system to the minimum vent pipe size determined by using the appropriate tables in Appendix G. (These are in the current stan- dards of the National Fuel Gas Code ANSI Z223.1.

Electrical

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

CAUTION

Electrostatic discharge can affect electronic com- ponents. Take precautions during furnace installa- tion and service to protect the furnace’s electronic controls. Precautions will help to avoid control ex- posure to electrostatic discharge by putting the fur- nace, the control and the technician at the same electrostatic potential. Neutralize electrostatic charge by touching hand and all tools on an un- painted unit surface, such as the gas valve or blower deck, before performing any service procedure.

The unit is equipped with a field make−up box on the left hand side of the cabinet. A field−provided make−up box can be installed on the exterior of the right side of the furnace to facilitate installation. If the make−up box is moved to the right side, clip the wire ties that bundle the wires together and install on the outside of the cabinet. See figure 49. The excess wire must be pulled into the blower compartment. Secure the excess wire to the existing harness to protect it from damage.

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFBAG Assembly ML193DF Parts ArrangementControl BOX Blower MotorSafety Information Direct Vent Installation NON−DIRECT VentML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideFront Horizontal Back Installation − Setting EquipmentSetting Equipment NON−COMBUSTIBLE Floor Opening Size NC‡− Seal the cabinet and check for air leaks Combustible Flooring Base Opening SizeSide View Pipe & Fittings Specifications Piping and Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Joint Cementing Procedure Venting PracticesPiping Suspension Guidelines ScheduleML193DF MIN. Vent Length Model Vent Piping GuidelinesMinimum Vent Pipe Lengths Maximum Allowable Intake or Exhaust Vent Length in Feet Intake Exhaust Typical Exhaust Pipe ConnectionsTypical Intake Pipe Connections Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 FLUSH−MOUNT Side Wall Termination KIT 51W11 − On field supplied terminations, a minimum distanceDirect Vent Roof Termination KIT 51mm 76mm Vent Pipe Reducer MAY be Required to AdaptUnconditioned Space SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrostatic Discharge ESD Precautions and ProceduresElectrical FACTORY− Installed Left Side MAKE−UP Interior MAKE−UP BOXExterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram For Your Safety Read Before Operating Unit Start−UpIntegrated Control Automatic Hot Surface Ignition SystemPage Gas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High Altitude Information73W37 73W81 68W68 74W90 74W91 69W73 2286 − 3038m2286m 3048m No Jumper Other Unit AdjustmentsHeat FAN-OFF Time in Seconds Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic CodesDiagnostic Codes LED #1 Red LED #2 GreenHeating Sequence of Operation Troubleshooting Heating Sequence of OperationNormal Heating Mode Abnormal Heating Mode Heating Sequence Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationNormal Cooling Mode Abnormal Cooling Mode Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Start−Up & Performance Check List GAS SupplyReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTemperature Rise Total External Static Drain LineCondensate Line Thermostat Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions