Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE Temperature Rise

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UNIT OPERATION

 

 

 

 

HEATING MODE

 

COOLING MODE

 

 

 

 

 

 

 

1

GAS MANIFOLD PRESSURE .C._____

3

INDOOR BLOWER AMPS______

 

 

 

 

 

2

COMBUSTION SAMPLE CO2%______CO PPM_______

4

TEMPERATURE DROP

 

 

 

 

 

 

INDOOR BLOWER AMPS______

 

Return Duct Temperature _________

3

 

Supply Duct Temperature

_

_______

 

 

 

 

 

TEMPERATURE RISE

 

Temperature Drop = _________

4

 

 

 

 

 

Supply Duct Temperature ________

5

TOTAL EXTERNAL STATIC (dry coil)

 

Return Duct Temperature _ _____

 

Supply External Static _______

 

Temperature Rise = ________

 

Return External Static + ______

 

 

Total External Static = _______

 

 

 

5

TOTAL EXTERNAL STATIC

8

DRAIN LINE

 

 

Supply External Static _______

 

 

 

 

 

 

 

 

Return External Static + ______

 

Leak Free

 

 

 

 

 

 

 

 

Total External Static = _______

 

 

 

 

6

CONDENSATE LINE

9

THERMOSTAT

 

 

 

Leak Free

 

Adjusted and Programmed

 

 

 

 

 

7

VENT PIPE

 

Explained Operation to Owner

 

 

 

 

 

Leak Free

 

 

 

 

 

Combustion CO2

 

 

 

 

 

2

 

 

 

 

 

7

 

 

 

 

 

SUPPLY

 

 

 

 

 

AIR

 

 

 

 

 

Thermostat

 

Temperatures

 

8

 

 

9

Gas Manifold Pressure

 

 

 

 

4

 

 

 

 

 

 

 

 

 

1

 

 

 

 

Blower Motor Amps

 

 

 

 

 

6

 

 

 

 

 

3

 

 

 

 

 

 

 

Duct Static

 

 

 

5

 

 

 

 

RETURN AIR

 

 

 

Contractor’s: Name_________________________Telephone_____________Checklist Completed____________________

 

Job Address_____−________________________________Technician’s Name___________________________________

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Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmBlower Motor BAG AssemblyML193DF Parts Arrangement Control BOXShipping and Packing List Safety InformationDirect Vent Installation NON−DIRECT Vent ML193DF Gas FurnaceUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeCombustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Duct System Pipe & Fittings SpecificationsPiping and Fittings Specifications FiltersOutdoor Termination Kits Usage Schedule Joint Cementing ProcedureVenting Practices Piping Suspension GuidelinesVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Support Reducer MAY beRequired to Adapt Unconditioned SpaceTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD BOX Inside FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX Exterior MAKE−UP BOXThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Automatic Hot Surface Ignition System For Your Safety Read Before OperatingUnit Start−Up Integrated ControlPage High Altitude Information Gas Pressure AdjustmentGAS Meter Clocking Chart Proper Combustion2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage LED #1 Red LED #2 Green Planned ServiceIgnition Control Board Diagnostic Codes Diagnostic CodesTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List Intake / Exhaust Pipe Start−Up & Performance Check ListGAS Supply Return AIR Duct System Supply AIR DuctVent Pipe Temperature RiseTotal External Static Drain Line Condensate Line ThermostatLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts