Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE, ML193DF

Page 7

All gas-fired appliances require air for the combustion pro- cess. If sufficient combustion air is not available, the fur- nace or other appliance will operate inefficiently and un- safely. Enough air must be provided to meet the needs of all fuel−burning appliances and appliances such as exhaust fans which force air out of the house. When fireplaces, ex- haust fans, or clothes dryers are used at the same time as the furnace, much more air is required to ensure proper combustion and to prevent a downdraft. Insufficient air causes incomplete combustion which can result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air di- lutes contaminants in the indoor air. These contaminants may include bleaches, adhesives, detergents, solvents and other contaminants which can corrode furnace compo- nents.

The requirements for providing air for combustion and ven- tilation depend largely on whether the furnace is installed in an unconfined or a confined space.

Unconfined Space

An unconfined space is an area such as a basement or large equipment room with a volume greater than 50 cubic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of the com- bined input rating of all appliances installed in that space. This space also includes adjacent rooms which are not separated by a door. Though an area may appear to be un- confined, it might be necessary to bring in outdoor air for combustion if the structure does not provide enough air by infiltration. If the furnace is located in a building of tight construction with weather stripping and caulking around the windows and doors, follow the procedures in the air from outside section.

Confined Space

A confined space is an area with a volume less than 50 cubic feet (1.42 m3) per 1,000 Btu (.29 kW) per hour of the com− bined input rating of all appliances installed in that space. This definition includes furnace closets or small equipment rooms.

When the furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space con- taining the furnace, the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace. This is especially important when the furnace is mounted on a platform in a confined space such as a closet or small equipment room. Even a small leak around the base of the unit at the platform or at the return air duct connection can cause a potentially

dangerous negative pressure condition. Air for combustion and ventilation can be brought into the confined space ei- ther from inside the building or from outside.

Air from Inside

If the confined space that houses the furnace adjoins a space categorized as unconfined, air can be brought in by providing two permanent openings between the two spaces. Each opening must have a minimum free area of 1 square inch (645 mm2) per 1,000 Btu (.29 kW) per hour of total input rating of all gas−fired equipment in the confined space. Each opening must be at least 100 square inches (64516 mm2). One opening shall be within 12 inches (305

mm)of the top of the enclosure and one opening within 12 inches (305 mm) of the bottom. See figure 4.

EQUIPMENT IN CONFINED SPACE − ALL AIR FROM INSIDE

ROOF TERMINATED

EXHAUST PIPE

 

OPENINGS

 

(To Adjacent

SIDE WALL

Unconfined

TERMINATED

Space)

EXHAUST PIPE

 

(ALTERNATE

 

LOCATION)

 

NOTE − Each opening shall have a free area of at least one square inch per 1,000 Btu (645mm2 per .29kW) per hour of the total input rating of all equipment in the enclosure, but not less than 100 square inches (64516mm.2).

FIGURE 4

Air from Outside

If air from outside is brought in for combustion and ventila- tion, the confined space shall be provided with two perma- nent openings. One opening shall be within 12" (305mm) of the top of the enclosure and one within 12" (305mm) of the bottom. These openings must communicate directly or by ducts with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors or indirectly through vertical ducts. Each opening shall have a mini- mum free area of 1 square inch per 4,000 Btu (645mm2 per 1.17kW) per hour of total input rating of all equipment in the enclosure. When communicating with the outdoors through horizontal ducts, each opening shall have a mini- mum free area of 1 square inch per 2,000 Btu (645mm2 per .59kW) per total input rating of all equipment in the en- closure (See figure 5).

Page 7

Image 7
Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmBlower Motor BAG AssemblyML193DF Parts Arrangement Control BOXShipping and Packing List Safety InformationDirect Vent Installation NON−DIRECT Vent ML193DF Gas FurnaceUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalSetting Equipment Installation − Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeSide View Combustible Flooring Base Opening Size− Seal the cabinet and check for air leaks Duct System Pipe & Fittings SpecificationsPiping and Fittings Specifications FiltersOutdoor Termination Kits Usage Schedule Joint Cementing ProcedureVenting Practices Piping Suspension GuidelinesMinimum Vent Pipe Lengths Vent Piping GuidelinesML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Intake Pipe Connections Typical Exhaust Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT − On field supplied terminations, a minimum distanceFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Support Reducer MAY beRequired to Adapt Unconditioned SpaceTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Electrical Precautions and ProceduresElectrostatic Discharge ESD BOX Inside FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX Exterior MAKE−UP BOXThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Automatic Hot Surface Ignition System For Your Safety Read Before OperatingUnit Start−Up Integrated ControlPage High Altitude Information Gas Pressure AdjustmentGAS Meter Clocking Chart Proper Combustion2286m 3048m 2286 − 3038m73W37 73W81 68W68 74W90 74W91 69W73 Heat FAN-OFF Time in Seconds Other Unit AdjustmentsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage LED #1 Red LED #2 Green Planned ServiceIgnition Control Board Diagnostic Codes Diagnostic CodesNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence of Operation Heating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List Intake / Exhaust Pipe Start−Up & Performance Check ListGAS Supply Return AIR Duct System Supply AIR DuctVent Pipe Temperature RiseTotal External Static Drain Line Condensate Line ThermostatLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts