Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE, ML193DF

Page 45

Troubleshooting: Heating Sequence of Operation

NO

HEATING SEQUENCE OF OPERATION

NORMAL HEATING MODE

 

 

ABNORMAL HEATING MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER ON

 

 

 

 

 

 

 

 

 

GAS VALVE OFF. COMBUSTION AIR INDUCER OFF.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

INDOOR BLOWER DELAY OFF.

 

CONTROL SELF−CHECK OKAY?

 

 

LED #1 ON

 

 

 

 

 

 

 

 

 

LED #2 ON

 

 

 

 

 

 

 

 

 

(RESET CONTROL BY TURNING MAIN POWER OFF.)

 

 

 

YES

 

 

 

NO

 

 

 

 

 

 

 

POLARITY REVERSED.

 

 

 

 

 

 

 

 

 

 

IS POLARITY CORRECT?

 

 

LED #1 −− FAST FLASH

 

 

 

 

 

 

 

 

 

LED #2 −− SLOW FLASH

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

IMPROPER GROUND.

 

IS THERE A PROPER GROUND?

 

 

LED #1 −− ALTERNATING FAST FLASH

 

 

 

YES

 

 

 

 

 

LED #2 −− ALTERNATING FAST FLASH

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEDs SIGNAL FAST ALTERNATING FLASH.

 

 

 

IS VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

CONTROL WILL NOT RESPOND TO A CALL FOR

 

 

 

ABOVE 90 VOLTS?

 

 

 

 

 

 

 

 

 

 

HEATING UNTIL VOLTAGE RISES ABOVE 95 VOLTS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

NO

GAS VALVE OFF. COMBUSTION AIR INDUCER ON.

 

 

 

 

 

INDOOR BLOWER ON.

 

ROLLOUT SWITCH CLOSED?

 

 

LED #1 −− ON. LED #2 −− SLOW FLASH.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEQUENCE HOLDS UNTIL ROLLOUT SWITCH CLOSES

 

 

 

YES

 

 

 

 

AND POWER IS RESET OR T’STAT IS INTERRUPTED

 

 

 

 

 

 

 

 

 

FOR MINIMUM OF 1 SECOND.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

GAS VALVE OFF. COMBUSTION AIR INDUCER ON.

 

 

 

BURNER OFF?

 

INDOOR BLOWER ON HEATING SPEED.

 

 

 

 

 

 

(Flame sensed without gas valve energized)

 

 

LED #1 −− SLOW FLASH

 

 

 

 

 

 

YES

 

 

 

 

 

LED #2 −− OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NORMAL OPERATION:

LED #1 −− SLOW FLASH

LED #2 −− SLOW FLASH

YES

THERMOSTAT CALLS FOR HEAT:

LED #1 −− FAST FLASH

LED #2 −− FAST FLASH

YES

PRIMARY LIMIT SWITCH. CLOSED?

YES

IS COMBUSTION AIR

PRESSURE SWITCH OPEN?

YES

IS COMBUSTION AIR INDUCER

ENERGIZED?

NO

NO

COMBUSTION AIR INDUCER OFF.

INDOOR BLOWER ON

LED #1 SLOW FLASH RATE

LED #2 −− ON

GAS VALVE OFF.

COMBUSTION AIR INDUCER OFF. INDOOR BLOWER OFF WITH DELAY. LED #1 OFF

LED #2 SLOW FLASH

(Sequence holds until pressure switch opens or thermostat resets control.)

YES

HAS COMBUSTION AIR PRESSURE SWITCH CLOSED IN 2.5 MINUTES?

YES

PRESSURE SWITCH IS IN WATCHGUARD MODE. NO GAS VALVE OFF. COMBUSTION AIR INDUCER OFF.

INDOOR BLOWER OFF WITH DELAY.

LED #1 −− OFF. LED #2 −− SLOW FLASH.

IS 5-MINUTE RESET PERIOD COMPLETE?

YES

CONTINUED NEXT PAGE

Page 45

Image 45
Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmML193DF Parts Arrangement BAG AssemblyControl BOX Blower MotorDirect Vent Installation NON−DIRECT Vent Safety InformationML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeCombustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Piping and Fittings Specifications Pipe & Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Venting Practices Joint Cementing ProcedurePiping Suspension Guidelines ScheduleVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Required to Adapt Reducer MAY beUnconditioned Space SupportTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD Interior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPExterior MAKE−UP BOX BOX InsideThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Unit Start−Up For Your Safety Read Before OperatingIntegrated Control Automatic Hot Surface Ignition SystemPage GAS Meter Clocking Chart Gas Pressure AdjustmentProper Combustion High Altitude Information2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage Ignition Control Board Diagnostic Codes Planned ServiceDiagnostic Codes LED #1 Red LED #2 GreenTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List GAS Supply Start−Up & Performance Check ListReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTotal External Static Drain Line Temperature RiseCondensate Line Thermostat Vent PipeLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts