Lennox International Inc ML193DF installation instructions Heating Sequence

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Troubleshooting: Heating Sequence of Operation (Continued)

HEATING SEQUENCE CONTINUED

NORMAL HEATING MODE

ABNORMAL HEATING MODE

15-SECOND COMBUSTION AIR INDUCER PREPURGE

INITIATED BY CLOSED PRESSURE SWITCH.

YES

IGNITOR WARM-UP −− 20 SECONDS.

YES

4-SECOND TRIAL FOR IGNITION.

GAS VALVE OPENS. IGNITOR ENERGIZED FOR

FIRST 3 SECONDS OF THE TRIAL.

 

 

 

 

 

 

LEDS SIGNAL

NO

 

NO

ALTERNATING

 

 

 

IS VOLTAGE ABOVE 90 VOLTS?

FAST FLASH UNTIL

 

 

 

 

 

 

 

 

 

 

VOLTAGE IS ABOVE

 

 

 

YES

 

 

95 VOLTS, THEN

 

 

 

 

 

 

RESTARTS HEATING

 

 

 

 

 

 

SEQUENCE.

 

 

 

 

 

 

 

YES

FLAME STABILIZATION PERIOD.

4 SECONDS

FLAME RECTIFICATION CURRENT

CHECK. CAN FLAME BE PROVEN WITHIN 4 SECONDS AFTER GAS VALVE OPENS?

(0.5 microamps)

YES

FLAME PRESENT?

NO

NO

GAS VALVE OFF. COMBUSTION AIR INDUCER ON.

INDOOR BLOWER OFF.

HAS CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HEAT DEMAND?

WATCHGUARD MODE. GAS VALVE OFF.

COMBUSTION AIR INDUCER OFF.

INDOOR BLOWER OFF WITH DELAY

LEDs SIGNAL WATCHGUARD FAILURE CODE.

IS 60-MINUTE RESET PERIOD COMPLETE?

HAS CONTROL RESET IGNITION

SEQUENCE FOUR TIMES?

NO

YES

YES

NO

YES

FLAME SIGNAL 1.5 MICROAMPS OR GREATER?

YES

INDOOR BLOWER ON

AFTER 30−SECOND DELAY

YES

PRIMARY AND SECONDARY LIMIT

SWITCHES CLOSED?

YES

ROLLOUT SWITCH CLOSED?

YES

COMBUSTION AIR PRESSURE

SWITCH CLOSED?

 

 

 

 

YES

NO

LOW FLAME SIGNAL

LIMIT SWITCH WATCHGUARD

(Does not affect operation of control)

MODE. GAS VALVE, COMB. AIR

 

 

 

 

LED #1 −− SLOW FLASH

INDUCER AND INDOOR BLOW-

 

 

LED #2 −− FAST FLASH

ER OFF. LEDs SIGNAL LIMIT

 

 

 

SWITCH OPEN UNTIL MAIN

 

 

 

 

POWER IS

 

 

GAS VALVE DE−ENERGIZED.

 

INTERRUPTED OR

 

 

 

T’STAT IS CYCLED

 

 

COMBUSTION AIR INDUCER DE−ENERGIZED.

 

 

OFF/ON FOR 1 SEC.

NO

INDOOR BLOWER ON UNTIL SWITCH CLOSES.

MINIMUM. 60−MINUTE

 

 

LED #1 −− SLOW FLASH. LED #2 −− ON.

 

 

WATCHGUARD PE-

 

 

IS LIMIT SWITCH CLOSED?

 

 

 

 

RIOD STARTS AT

 

 

YES

 

 

 

 

TIME LIMIT CLOSES.

 

 

 

 

 

 

HAS PRIMARY LIMIT RESET

YES

IS 60−MIN. PERIOD

 

 

 

COMPLETE?

 

 

TIME EXCEEDED 3 MINUTES?

 

 

 

 

 

 

 

 

 

NO

NO

GAS VALVE POWER OFF.

 

 

 

COMBUSTION AIR INDUCER POWER ON.

 

 

 

INDOOR BLOWER ON

 

 

 

 

 

 

LED #1 −− ON. LED #2 −− SLOW FLASH.

 

 

 

SEQUENCE HOLDS UNTIL ROLLOUT SWITCH IS RESET

NO

AND MAIN POWER IS INTERRUPTED OR

THERMOSTAT IS CYCLED OFF/ON FOR 1 SEC. MINIMUM.

 

 

 

 

 

 

 

YES

THERMOSTAT DEMAND SATISFIED.

YES

LED #1 & #2 SIMULTANEOUS SLOW FLASHES.

YES

COMB. AIR INDUCER CONTINUES 5-SECOND

POST PURGE AFTER T’STAT DEMAND IS SATISFIED. INDOOR AIR BLOWER COMPLETES SELECTED

DELAY BEFORE SHUTTING OFF.

GAS VALVE DE−ENERGIZED.

COMBUSTION AIR INDUCER ON.

INDOOR BLOWER OFF WITH DELAY LED #1 −− OFF. LED #2 −− SLOW FLASH. HAS CAB SWITCH CLOSED IN 2.5 MINUTES?

NO

5-MINUTE PRESSURE SWITCH

WATCHGUARD MODE.

YES

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFControl BOX BAG AssemblyML193DF Parts Arrangement Blower MotorML193DF Gas Furnace Safety InformationDirect Vent Installation NON−DIRECT Vent Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideSetting Equipment Installation − Setting EquipmentFront Horizontal Back NON−COMBUSTIBLE Floor Opening Size NC‡Side View Combustible Flooring Base Opening Size− Seal the cabinet and check for air leaks Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits Usage Piping Suspension Guidelines Joint Cementing ProcedureVenting Practices ScheduleMinimum Vent Pipe Lengths Vent Piping GuidelinesML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Intake Pipe Connections Typical Exhaust Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT − On field supplied terminations, a minimum distanceFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Unconditioned Space Reducer MAY beRequired to Adapt SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrical Precautions and ProceduresElectrostatic Discharge ESD Exterior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram Integrated Control For Your Safety Read Before OperatingUnit Start−Up Automatic Hot Surface Ignition SystemPage Proper Combustion Gas Pressure AdjustmentGAS Meter Clocking Chart High Altitude Information2286m 3048m 2286 − 3038m73W37 73W81 68W68 74W90 74W91 69W73 Heat FAN-OFF Time in Seconds Other Unit AdjustmentsNo Jumper Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Diagnostic Codes Planned ServiceIgnition Control Board Diagnostic Codes LED #1 Red LED #2 GreenNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence of Operation Heating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationCooling Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Return AIR Duct System Supply AIR Duct Start−Up & Performance Check ListGAS Supply Intake / Exhaust PipeCondensate Line Thermostat Temperature RiseTotal External Static Drain Line Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions