Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE, ML193DF

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Details of Intake and Exhaust Piping Terminations for Direct Vent Installations

NOTE − In Direct Vent installations, combustion air is tak- en from outdoors and flue gases are discharged to out- doors.

between the end of the exhaust pipe and the end of the intake pipe without a termination elbow is 8" and a minimum distance of 6" with a termination elbow. See figures 28 and 29.

NOTE − Flue gas may be slightly acidic and may adversely affect some building materials. If any vent termination is used and the flue gasses may impinge on the building ma-

Inches(mm)

3"(76mm) MAX.

SIZE TERMINATION PIPE PER TABLE 8.

UNCONDITIONED

terial, a corrosion−resistant shield (minimum 24 inches square) should be used to protect the wall surface. If the optional tee is used, the protective shield is recommended. The shield should be constructed using wood, plastic, sheet metal or other suitable material. All seams, joints, cracks, etc. in the affected area should be sealed using an appropriate sealant. See figure 27.

8" (203mm) MIN

12" (305mm) ABOVE

AVERAGE SNOW

ACCUMULATION

ATTIC SPACE

1/2" (13mm) FOAM

INSULATION IN UNCONDITIONED SPACE

Intake and exhaust pipes may be routed either horizontally through an outside wall or vertically through the roof. In attic or closet installations, vertical termination through the roof is preferred. Figures 25 through 37 show typical termina- tions.

1 − Exhaust and intake exits must be in same pressure zone. Do not exit one through the roof and one on the side. Also, do not exit the intake on one side and the exhaust on another side of the house or structure.

3" (76mm) OR

2" (51mm) PVC

PROVIDE SUPPORT

FOR INTAKE AND

EXHAUST LINES

DIRECT VENT ROOF TERMINATION KIT

(15F75 or 44J41)

FIGURE 25

2 − Intake and exhaust pipes should be placed as close together as possible at termination end (refer to il- lustrations). Maximum separation is 3" (76mm) on roof terminations and 6" (152mm) on side wall termina- tions.

3 − On roof terminations, the intake piping should termi- nate straight down using two 90° elbows (See figure 25).

4 − Exhaust piping must terminate straight out or up as shown. A reducer may be required on the exhaust pip- ing at the point where it exits the structure to improve the velocity of exhaust away from the intake piping. See table 8.

2" EXTENSION FOR 2" PVC PIPE

1" EXTENSION FOR 3" PVC PIPE

FURNACE

INTAKE

PIPE

4’’

FURNACE

EXHAUST

PIPE

GLUE EXHAUST

END FLUSH INTO

TERMINATION

1−1/2" ACCELERATOR (all −070 and −090 units)

TABLE 8

EXHAUST PIPE TERMINATION SIZE REDUCTION

ML193

Exhaust Pipe Size

Termination

MODEL

Pipe Size

 

 

 

 

*045 and *070

2" (51mm), 2−1/2" (64mm),

1−1/2" (38mm)

*090

3" (76mm)

2" (51mm)

 

110

3" (76mm)

2" (51mm)

*ML193DF−045, −070 and −090 units with the flush−mount termination must use the 1−1/2"accelerator supplied with the kit.

5 − On field−supplied terminations for side wall exit, ex- haust piping may extend a maximum of 12 inches (305mm) for 2" PVC and 20 inches (508mm) for 3" (76mm) PVC beyond the outside wall. Intake piping should be as short as possible. See figures 28 and 29.

NOTE − Care must be taken to avoid recirculation of exhaust back into intake pipe.

6 − On field supplied terminations, a minimum distance

FLUSH−MOUNT SIDE WALL TERMINATION KIT 51W11

FIGURE 26

7 − If intake and exhaust piping must be run up a side wall to position above snow accumulation or other ob- structions, piping must be supported every 24" (610mm) as shown in figures 28 and 29. In addition, close coupled wall termination kits must be extended for use in this application. See figures 35 and 36. When exhaust and intake piping must be run up an outside wall, the exhaust piping must be terminated with pipe sized per table 8.The intake piping may be equipped with a 90° elbow turndown. Using turndown will add 5 feet (1.5m) to the equivalent length of the pipe.

8 − A multiple furnace installation may use a group of up to four terminations assembled together horizontally, as shown in figure 32.

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Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmML193DF Parts Arrangement BAG AssemblyControl BOX Blower MotorDirect Vent Installation NON−DIRECT Vent Safety InformationML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeCombustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Piping and Fittings Specifications Pipe & Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Venting Practices Joint Cementing ProcedurePiping Suspension Guidelines ScheduleVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Required to Adapt Reducer MAY beUnconditioned Space SupportTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD Interior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPExterior MAKE−UP BOX BOX InsideThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Unit Start−Up For Your Safety Read Before OperatingIntegrated Control Automatic Hot Surface Ignition SystemPage GAS Meter Clocking Chart Gas Pressure AdjustmentProper Combustion High Altitude Information2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage Ignition Control Board Diagnostic Codes Planned ServiceDiagnostic Codes LED #1 Red LED #2 GreenTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List GAS Supply Start−Up & Performance Check ListReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTotal External Static Drain Line Temperature RiseCondensate Line Thermostat Vent PipeLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts