Lennox International Inc ML193DF General, Combustion, Dilution & Ventilation Air

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General

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.

In addition to the requirements outlined previously, the fol- lowing general recommendations must be considered when installing a ML193DF furnace:

Place the furnace as close to the center of the air dis- tribution system as possible. The furnace should also be located close to the chimney or vent termination point.

When the furnace is installed in non−direct vent applica- tions, do not install the furnace where drafts might blow directly into it. This could cause improper combustion and unsafe operation.

When the furnace is installed in non−direct vent applica- tions, do not block the furnace combustion air opening with clothing, boxes, doors, etc. Air is needed for proper combustion and safe unit operation.

When the furnace is installed in an attic or other insu- lated space, keep insulation away from the furnace.

When the furnace is installed in an unconditioned space, consider provisions required to prevent freezing of condensate drain system.

CAUTION

ML193DF unit should not be installed in areas nor- mally subject to freezing temperatures.

WARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of Cal- ifornia to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900

Combustion, Dilution & Ventilation Air

If the ML193DF is installed as a Non−Direct Vent Fur- nace, follow the guidelines in this section.

NOTE − In Non−Direct Vent installations, combustion air is taken from indoors and flue gases are discharged out− doors.

WARNING

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rust- ing and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the com- bustion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De−icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

In the past, there was no problem in bringing in sufficient outdoor air for combustion. Infiltration provided all the air that was needed. In today’s homes, tight construction practices make it necessary to bring in air from outside for combustion. Take into account that exhaust fans, ap- pliance vents, chimneys, and fireplaces force additional air that could be used for combustion out of the house. Unless outside air is brought into the house for combus- tion, negative pressure (outside pressure is greater than inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combustion gases enter the living space creating a po- tentially dangerous situation.

In the absence of local codes concerning air for combus− tion and ventilation, use the guidelines and procedures in this section to install ML193DF furnaces to ensure effi- cient and safe operation. You must consider combustion air needs and requirements for exhaust vents and gas pip−ing. A portion of this information has been reprinted with permission from the National Fuel Gas Code (ANSI− Z223.1/NFPA 54). This reprinted material is not the com- plete and official position of the ANSI on the referenced subject, which is represented only by the standard in its entirety.

In Canada, refer to the CSA B149 installation codes.

CAUTION

Do not install the furnace in a corrosive or contami- nated atmosphere. Meet all combustion and ventila- tion air requirements, as well as all local codes.

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFControl BOX BAG AssemblyML193DF Parts Arrangement Blower MotorML193DF Gas Furnace Safety InformationDirect Vent Installation NON−DIRECT Vent Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NON−COMBUSTIBLE Floor Opening Size NC‡Combustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits Usage Piping Suspension Guidelines Joint Cementing ProcedureVenting Practices ScheduleVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Unconditioned Space Reducer MAY beRequired to Adapt SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD Exterior MAKE−UP BOX FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram Integrated Control For Your Safety Read Before OperatingUnit Start−Up Automatic Hot Surface Ignition SystemPage Proper Combustion Gas Pressure AdjustmentGAS Meter Clocking Chart High Altitude Information2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Diagnostic Codes Planned ServiceIgnition Control Board Diagnostic Codes LED #1 Red LED #2 GreenTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Return AIR Duct System Supply AIR Duct Start−Up & Performance Check ListGAS Supply Intake / Exhaust PipeCondensate Line Thermostat Temperature RiseTotal External Static Drain Line Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions