Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE Vent Piping Guidelines

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2 − When furnace is installed in a residence where unit is shut down for an extended period of time, such as a vacation home, make provisions for draining conden- sate collection trap and lines.

Exhaust Piping (Figures 20 and 21)

Route piping to outside of structure. Continue with installa- tion following instructions given in piping termination sec- tion.

CAUTION

Do not discharge exhaust into an existing stack or stack that also serves another gas appliance. If verti- cal discharge through an existing unused stack is re- quired, insert PVC pipe inside the stack until the end is even with the top or outlet end of the metal stack.

CAUTION

The exhaust vent pipe operates under positive pres- sure and must be completely sealed to prevent leak- age of combustion products into the living space.

Vent Piping Guidelines

The ML193DF can be installed as either a Non−Direct Vent or a Direct Vent gas central furnace.

NOTE − In Non-Direct Vent installations, combustion air is taken from indoors and flue gases are discharged outdoors. In Direct Vent installations, combustion air is taken from out- doors and flue gases are discharged outdoors.

Intake and exhaust pipe sizing −− Size pipe according to tables 6 and 7. Table 6 lists the minimum vent pipe lengths permitted. Table 7 lists the maximum pipe lengths per- mitted.

TABLE 6

MINIMUM VENT PIPE LENGTHS

ML193DF

MIN. VENT LENGTH*

MODEL

 

 

 

 

15 ft. or

045, 070, 090, 110

5 ft plus 2 elbows or

 

10 ft plus 1 elbow

 

 

*Any approved termination may be added to the minimum length listed.

Regardless of the diameter of pipe used, the standard roof and wall terminations described in section Exhaust Piping Terminations should be used. Exhaust vent termination pipe is sized to optimize the velocity of the exhaust gas as it exits the termination. Refer to table 8.

In some applications which permit the use of several differ- ent sizes of vent pipe, a combination vent pipe may be used. Contact Lennox’ Application Department for assis- tance in sizing vent pipe in these applications.

IMPORTANT

Do not use screens or perforated metal in exhaust or intake terminations. Doing so will cause freeze−ups and may block the terminations.

Use the following steps to correctly size vent pipe diameter.

 

045, 070,

1

090, 110

or 135 btuh

Furnace capacity?

Standard or

2 Which termination?Concentric? See table 5

3

Which needs

Intake or

most elbows?

exhaust

 

 

 

4How many?

5

Desired pipe size?

2", 2−1/2"

 

 

or 3"

6What is the altitude?

Use table 7 to find

7max intake or exhaust pipe length.

FIGURE 19

NOTE − It is acceptable to use any pipe size which fits within the guidelines allowed in table 7.

NOTE − All horizontal runs of exhaust pipe must slope back

toward unit. A minimum of 1/4" (6mm) drop for each 12"

(305mm) of horizontal run is mandatory for drainage.

NOTE − Exhaust pipe MUST be glued to furnace exhaust fittings.

NOTE − Exhaust piping should be checked carefully to

make sure there are no sags or low spots.

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Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmBlower Motor BAG AssemblyML193DF Parts Arrangement Control BOXShipping and Packing List Safety InformationDirect Vent Installation NON−DIRECT Vent ML193DF Gas FurnaceUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeCombustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Duct System Pipe & Fittings SpecificationsPiping and Fittings Specifications FiltersOutdoor Termination Kits Usage Schedule Joint Cementing ProcedureVenting Practices Piping Suspension GuidelinesVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Support Reducer MAY beRequired to Adapt Unconditioned SpaceTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD BOX Inside FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX Exterior MAKE−UP BOXThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Automatic Hot Surface Ignition System For Your Safety Read Before OperatingUnit Start−Up Integrated ControlPage High Altitude Information Gas Pressure AdjustmentGAS Meter Clocking Chart Proper Combustion2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage LED #1 Red LED #2 Green Planned ServiceIgnition Control Board Diagnostic Codes Diagnostic CodesTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List Intake / Exhaust Pipe Start−Up & Performance Check ListGAS Supply Return AIR Duct System Supply AIR DuctVent Pipe Temperature RiseTotal External Static Drain Line Condensate Line ThermostatLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts