Lennox International Inc ML193DF Gas Furnace, Shipping and Packing List, Safety Information

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ML193DF Gas Furnace

The ML193DF Category IV gas furnace is shipped ready for installation in the downflow position.

The furnace is equipped for installation in natural gas ap- plications. A conversion kit (ordered separately) is re- quired for use in propane/LP gas applications.

The ML193DF can be installed as a Direct Vent or Non− Direct Vent gas central furnace.

NOTE − In Direct Vent installations, combustion air is taken from outdoors and flue gases are discharged outdoors. In Non−Direct Vent installations, combustion air is taken from indoors and flue gases are discharged outdoors. See figure 2 for applications involving roof termination.

DIRECT VENT INSTALLATION

NON−DIRECT VENT

 

 

INSTALLATION

 

EXHAUST

EXHAUST

COMBUSTION

OUTLET

OUTLET

AIR INTAKE

 

 

 

OUTSIDE OF

 

 

HOUSE

 

 

COMBUSTION

AIR INTAKE INSIDE

OF HOUSE

ML193DF

 

ML193DF

 

 

 

FIGURE 2

Shipping and Packing List

Package 1 of 1 contains

1 − Assembled ML193DF unit

1 − Bag assembly containing the following:

3 − Wire nuts

1− Snap bushing

1− Snap plug

1− Wire tie

1− Condensate trap

1− Condensate trap cap

1− Condensate trap clamp

1− 2" diameter Air intake screen

DANGER

Danger of explosion.

There are circumstances in which odorant used with LP/propane gas can lose its scent. In case of a leak, LP/propane gas will settle close to the floor and may be difficult to smell. An LP/propane leak detector should be installed in all LP applications.

Check equipment for shipping damage. If you find any damage, immediately contact the last carrier.

The following items may also be ordered separately:

1 − Thermostat

1 − Propane/LP changeover kit

Safety Information

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, person- al injury or loss of life. Installation and service must be performed by a licensed professional installer (or equivalent), service agency or the gas supplier.

CAUTION

As with any mechanical equipment, personal injury can result from contact with sharp sheet metal edges. Be careful when you handle this equipment.

Use only the type of gas approved for use with this furnace. Refer to unit nameplate.

ML193DF units are CSA International certified to ANSI Z21.47 and CSA 2.3 standards.

Building Codes

In the USA, installation of gas furnaces must conform with lo- cal building codes. In the absence of local codes, units must be installed according to the current National Fuel Gas Code (ANSI-Z223.1/NFPA 54). The National Fuel Gas Code is available from the following address:

American National Standards Institute, Inc.

11 West 42nd Street

New York, NY 10036

In Canada, installation must conform with current National Standard of Canada CSA-B149 Natural Gas and Propane Installation Codes, local plumbing or waste water codes and other applicable local codes.

In order to ensure proper unit operation in non−direct vent applications, combustion and ventilation air supply must be provided according to the current National Fuel Gas Code or CSA-B149 standard.

Locations and Clearances

This furnace is CSA International certified for installation clearances to combustible material as listed on the unit nameplate and in the table in figure 11. Accessibility and ser- vice clearances must take precedence over fire protection clearances.

For installation in a residential garage, the furnace must be installed so that the burner(s) and the ignition source are located no less than 18 inches (457 mm) above the floor. The furnace must be located or protected to avoid physical damage by vehicles. When a furnace is installed in a public garage, hangar, or other building that has a haz- ardous atmosphere, the furnace must be installed accord- ing to recommended good practice requirements and cur- rent National Fuel Gas Code or CSA B149 standards.

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Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFBAG Assembly ML193DF Parts ArrangementControl BOX Blower MotorSafety Information Direct Vent Installation NON−DIRECT VentML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideSetting Equipment Installation − Setting EquipmentFront Horizontal Back NON−COMBUSTIBLE Floor Opening Size NC‡Side View Combustible Flooring Base Opening Size− Seal the cabinet and check for air leaks Pipe & Fittings Specifications Piping and Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Joint Cementing Procedure Venting PracticesPiping Suspension Guidelines ScheduleMinimum Vent Pipe Lengths Vent Piping GuidelinesML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Intake Pipe Connections Typical Exhaust Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT − On field supplied terminations, a minimum distanceFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Reducer MAY be Required to AdaptUnconditioned Space SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrical Precautions and ProceduresElectrostatic Discharge ESD FACTORY− Installed Left Side MAKE−UP Interior MAKE−UP BOXExterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram For Your Safety Read Before Operating Unit Start−UpIntegrated Control Automatic Hot Surface Ignition SystemPage Gas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High Altitude Information2286m 3048m 2286 − 3038m73W37 73W81 68W68 74W90 74W91 69W73 Heat FAN-OFF Time in Seconds Other Unit AdjustmentsNo Jumper Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic CodesDiagnostic Codes LED #1 Red LED #2 GreenNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence of Operation Heating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationCooling Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Start−Up & Performance Check List GAS SupplyReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTemperature Rise Total External Static Drain LineCondensate Line Thermostat Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions