Lennox International Inc ML193DF Other Unit Adjustments, Heat FAN-OFF Time in Seconds, No Jumper

Page 40

Other Unit Adjustments

NOTE − See troubleshooting flow charts if any safety switches are found to be open.

Primary Limit

The primary limit is located on the heating compartment vestibule panel. This limit is factory set and requires no ad- justment.

Flame Rollout Switches (Two)

These manually reset switches are located on the front of the burner box.

Pressure Switch

The pressure switch is located in the heating compartment on the cold end header box. This switch checks for proper combustion air inducer operation before allowing ignition trial. The switch is factory−set and must not be adjusted.

Temperature Rise

After the furnace has been started and supply and return air temperatures have been allowed to stabilize, check the temperature rise. If necessary, adjust the blower speed to maintain the temperature rise within the range shown on the unit nameplate. Increase the blower speed to decrease the temperature. Decrease the blower speed to increase the temperature rise. Failure to adjust the temperature rise may cause erratic limit operation.

Fan Control

The fan on time of 30 seconds is not adjustable. The fan off delay (amount of time that the blower operates after the heat demand has been satisfied) may be adjusted by changing the jumper position across the five pins on the integrated control. The unit is shipped with a factory fan off setting of 90 seconds. The fan off delay affects comfort and is adjustable to satisfy individual applications. Adjust the fan off delay to achieve a supply air temperature between 90° and 110°F at the moment that the blower is de−ener- gized. Longer off delay settings provide lower return air temperatures; shorter settings provide higher return air temperatures. See figure 55.

Thermostat Heat Anticipation

Set the heat anticipator setting (if adjustable) according to the amp draw listed on the wiring diagram that is attached to the unit.

Electrical

1 − Check all wiring for loose connections.

2 − Check for the correct voltage at the furnace (furnace operating).

3 − Check amp-draw on the blower motor.

Motor Nameplate__________Actual__________

 

 

 

HEAT FAN-OFF TIME IN SECONDS

 

 

 

 

 

 

 

 

NO JUMPER

 

 

 

 

 

 

 

 

 

To adjust fan−off timing, reposition jumper across pins to

 

 

 

 

 

achieve desired setting.

 

 

 

 

60 Second

90 Second

120 Second

180 Second

off Time

off Time

 

off Time

 

off Time

60

90

120

180

60

90

120

180

60

90

120

180

60

90

120

180

FIGURE 55

Blower Speeds

Follow the steps below to change the blower speeds.

1 − Turn off electrical power to furnace.

2 − Remove blower access panel.

3 − Disconnect existing speed tap at integrated control speed terminal.

NOTE − Termination of any unused motor leads must be insulated.

4 − Place unused blower speed tap on integrated control PARK" terminal or insulate.

5 − Refer to blower speed selection chart on unit wiring dia- gram for desired heating or cooling speed. See Blower performance data beginning on the next page.

6 − Connect selected speed tap at integrated control speed terminal.

7 − Resecure blower access panel.

8 − Turn on electrical power to furnace.

9 − Recheck temperature rise.

Exhaust and Air Intake Pipe

1 − Check exhaust and air intake connections for tightness and to make sure there is no blockage.

2 − Is pressure switch closed? Obstructed exhaust pipe will cause unit to shut off at pressure switch. Check ter- mination for blockages.

3 − Obstructed pipe or termination may cause rollout switches to open. Reset manual flame rollout switches on burner box assembly if necessary.

Page 40

Image 40
Contents Installation Instructions ML193DF Table of ContentsML193DF Unit Dimensions − inches mm ML193DFBAG Assembly ML193DF Parts ArrangementControl BOX Blower MotorSafety Information Direct Vent Installation NON−DIRECT VentML193DF Gas Furnace Shipping and Packing ListUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Shipping Bolt Removal Equipment in Confined Space − ALL AIR from OutsideSetting Equipment Installation − Setting EquipmentFront Horizontal Back NON−COMBUSTIBLE Floor Opening Size NC‡Side View Combustible Flooring Base Opening Size− Seal the cabinet and check for air leaks Pipe & Fittings Specifications Piping and Fittings SpecificationsFilters Duct SystemOutdoor Termination Kits Usage Joint Cementing Procedure Venting PracticesPiping Suspension Guidelines ScheduleMinimum Vent Pipe Lengths Vent Piping GuidelinesML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Intake Pipe Connections Typical Exhaust Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT − On field supplied terminations, a minimum distanceFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Reducer MAY be Required to AdaptUnconditioned Space SupportFront View Top ViewExhaust 203mm − 305mm NON−DIRECT Vent Roof Termination KITML193DF NON−DIRECT Vent Application Using Existing Chimney ML193DF with Evaporator Coil To drainTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Gas Piping Furnace Isolate GAS ValveGAS Pipe Capacity − FT3/HR kL/HR Electrical Precautions and ProceduresElectrostatic Discharge ESD FACTORY− Installed Left Side MAKE−UP Interior MAKE−UP BOXExterior MAKE−UP BOX BOX InsideTypical ML193DF Field Wiring Diagram Thermostat DesignationsTypical ML193DF Wiring Diagram For Your Safety Read Before Operating Unit Start−UpIntegrated Control Automatic Hot Surface Ignition SystemPage Gas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High Altitude Information2286m 3048m 2286 − 3038m73W37 73W81 68W68 74W90 74W91 69W73 Heat FAN-OFF Time in Seconds Other Unit AdjustmentsNo Jumper Blower Data High Low In. w.g Cfm Watts Cfm Watts cfm WattsService Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic CodesDiagnostic Codes LED #1 Red LED #2 GreenNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence of Operation Heating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationCooling Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of OperationRepair Parts List Start−Up & Performance Check List GAS SupplyReturn AIR Duct System Supply AIR Duct Intake / Exhaust PipeTemperature Rise Total External Static Drain LineCondensate Line Thermostat Vent PipeRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions