Lennox International Inc MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE, ML193DF

Page 27

 

12" (305mm) MAX. for 2" (51mm)

UNCONDITIONED

20" (508mm) MAX. for 3" (76mm)

 

SPACE

 

6" (152mm)

 

Max

SIZE TER-

 

MINATION

*WALL SUPPORT

PIPE PER

OUTSIDE WALL

TABLE 8.

 

FIELD−PROVIDED

12" (305mm)

REDUCER MAY BE

ABOVE GRADE OR

REQUIRED TO

AVERAGE SNOW

ADAPT LARGER

ACCUMULATION

VENT PIPE SIZE TO

 

TERMINATION

 

1/2" (13mm) FOAM

 

INSULATION IN

 

UNCONDITIONED

1/2" (13mm) FOAM

SPACE

INSULATION

*Use wall support every 24" (610). Use

 

two supports if extension is greater

 

than 24" but less than 48".

 

NON−DIRECT VENT FIELD SUPPLIED WALL TERMINATION EX- TENDED OR (15F74) WALL TERMINATION VENT PIPE EXTENDED

FIGURE 40

ML193DF NON−DIRECT VENT APPLICATION

USING EXISTING CHIMNEY

 

SIZE TERMINATION

 

 

 

STRAIGHT−CUT OR

 

PIPE PER TABLE 8.

 

 

ANGLE−CUT IN DIRECTION

 

 

 

 

OF ROOF SLOPE

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

EXHAUST VENT

 

 

 

 

 

 

 

 

(76mm−

 

 

1/2" (13mm)

 

 

 

 

 

 

 

 

203mm)

 

 

 

 

 

 

 

 

 

 

 

 

WEATHERPROOF

 

 

Minimum 12" (305MM)

 

 

 

 

 

 

INSULATION

 

 

above chimney top

 

 

 

 

 

 

 

 

 

 

plate or average snow

 

 

 

 

 

 

SHOULDER OF FITTINGS

 

 

accumulation

 

 

 

PROVIDE SUPPORT

 

 

 

 

 

 

 

 

 

OF PIPE ON TOP PLATE

 

 

 

 

 

SHEET

 

 

 

 

 

 

 

 

 

 

METAL TOP

 

 

 

 

 

 

 

 

 

 

PLATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(76mm−

 

 

 

 

 

 

 

 

203mm)

 

 

INSULATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO FORM

 

 

 

 

 

 

EXTERIOR

 

 

 

SEAL

 

 

 

 

 

 

PORTION OF

 

 

 

 

 

 

 

 

 

 

 

CHIMNEY

 

NOTE − Do not discharge exhaust gases directly into any chimney or vent stack. If ver- tical discharge through an existing unused chimney or stack is required, insert piping inside chimney until the pipe open end is above top of chimney and terminate as illus- trated. In any exterior portion of chimney, the exhaust vent must be insulated.

FIGURE 41

Condensate Piping

This unit is designed for either right- or left-side exit of con- densate piping. Refer to figure 42 for condensate trap loca- tions.

NOTE − If necessary the condensate trap may be installed up to 5´ away from the furnace. Use PVC pipe to connect trap to furnace condensate outlet. Piping from furnace must slope down a minimum of 1/4" per ft. toward trap.

CONDENSATE TRAP AND PLUG LOCATIONS

Trap

 

(same on

 

right side)

 

1−1/2 in.

Plug

(same on left

 

 

side)

FIGURE 42

1 − Determine which side condensate piping will exit the unit, location of trap, field−provided fittings and length of PVC pipe required to reach available drain.

2 − Remove plug (figure 42) from the cold end header box at the appropriate location on the side of the unit. Install field−provided 1/2" NPT male fitting into cold end head- er box. Use teflon tape or appropriate pipe dope.

3 − Install the cap over the clean out opening at the base of the trap. See figure 45.

NOTE − Vinyl tubing may be used for condensate drain. Tubing must be 1−1/4" OD X 1" ID and should be attached to the drain on the trap using a hose clamp.

4 − Install drain trap using appropriate PVC fittings, glue all joints. Glue the provided drain trap as shown in fig- ure 45. Route the condensate line to an open drain.

NOTE − If necessary the condensate trap may be installed up to 5 feet away from the furnace. Piping from furnace must slope down a minimum of 1/4" per ft. toward trap.

Page 27

Image 27
Contents Table of Contents Installation Instructions ML193DFML193DF ML193DF Unit Dimensions − inches mmBlower Motor BAG AssemblyML193DF Parts Arrangement Control BOXShipping and Packing List Safety InformationDirect Vent Installation NON−DIRECT Vent ML193DF Gas FurnaceUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment in Confined Space − ALL AIR from Outside Shipping Bolt RemovalInstallation − Setting Equipment Setting EquipmentFront Horizontal Back NC‡ NON−COMBUSTIBLE Floor Opening SizeCombustible Flooring Base Opening Size Side View− Seal the cabinet and check for air leaks Duct System Pipe & Fittings SpecificationsPiping and Fittings Specifications FiltersOutdoor Termination Kits Usage Schedule Joint Cementing ProcedureVenting Practices Piping Suspension GuidelinesVent Piping Guidelines Minimum Vent Pipe LengthsML193DF MIN. Vent Length Model Maximum Allowable Intake or Exhaust Vent Length in Feet Typical Exhaust Pipe Connections Typical Intake Pipe ConnectionsIntake Exhaust Typical AIR Intake Pipe Connections Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 − On field supplied terminations, a minimum distance Direct Vent Roof Termination KITFLUSH−MOUNT Side Wall Termination KIT 51W11 51mm 76mm Vent Pipe Support Reducer MAY beRequired to Adapt Unconditioned SpaceTop View Front ViewExhaust NON−DIRECT Vent Roof Termination KIT 203mm − 305mmML193DF NON−DIRECT Vent Application Using Existing Chimney To drain ML193DF with Evaporator CoilTrap / Drain Assembly Using 1/2 PVC or 3/4 PVC Furnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Precautions and Procedures ElectricalElectrostatic Discharge ESD BOX Inside FACTORY− Installed Left Side MAKE−UPInterior MAKE−UP BOX Exterior MAKE−UP BOXThermostat Designations Typical ML193DF Field Wiring DiagramTypical ML193DF Wiring Diagram Automatic Hot Surface Ignition System For Your Safety Read Before OperatingUnit Start−Up Integrated ControlPage High Altitude Information Gas Pressure AdjustmentGAS Meter Clocking Chart Proper Combustion2286 − 3038m 2286m 3048m73W37 73W81 68W68 74W90 74W91 69W73 Other Unit Adjustments Heat FAN-OFF Time in SecondsNo Jumper High Low In. w.g Cfm Watts Cfm Watts cfm Watts Blower DataElectrical SHOCK, Fire Or Explosion Hazard ServicePage LED #1 Red LED #2 Green Planned ServiceIgnition Control Board Diagnostic Codes Diagnostic CodesTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence of Operation Heating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeCooling Sequence of Operation Continuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of OperationRepair Parts List Intake / Exhaust Pipe Start−Up & Performance Check ListGAS Supply Return AIR Duct System Supply AIR DuctVent Pipe Temperature RiseTotal External Static Drain Line Condensate Line ThermostatLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts