Napoleon Fireplaces BGD36CFGN, BGD42CFN, BGD36CFNTR manual Using Flexible Vent Components

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FIGURE 55
HI-TEMP SEALANT
2” OVERLAP
#10 X 2”
SCREWS
FIGURE 54
FIGURE 58

21

USING FLEXIBLE VENT COMPONENTS

THE BGD36CF(G) USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE WITH A MINIMUM 6" BEND RADIUS

THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE WITH A MINIMUM 8" BEND RADIUS

!

WARNING

VERTICAL AIR TERMINAL INSTALLATION

FIGURE 56

1. Fasten the roof support to the

Do not allow the inside liner to bunch up on horizontal or vertical

 

roof using the screws provided.

runs and elbows. Keep it pulled tight. A 1 1/4" air gap between

 

The roof support is optional. In

the inner and outer fl exible vent pipe all around is required for

 

this case the venting is to be

safe operation. A spacer is required at the start, middle and end

 

adequately supported using either

of each elbow to ensure this gap is maintained. See Figure 53.

 

an alternate method suitable to the

Spacers are attached to the inner fl ex liner at predetermined

 

authority having jurisdiction or the

intervals to maintain a 1 1/4" air gap to the outer fl ex liner. These

 

optional roof support.

 

spacers must not be removed.

 

2. Stretch the exhaust vent pipe

 

 

 

 

FIGURE 53

 

For safe and proper operation of the

 

to the

 

 

 

 

required length, slip it a minimum of 2" over

 

INNER

ELBOW

 

fireplace, follow the venting instruc-

the inner sleeve of the air terminal con-

 

PIPE

 

 

 

 

 

tions exactly. All inner exhaust and

nector and secure with 3 #8 screws. Seal

 

 

 

 

outer intake vent pipe joints may be

using a heavy bead of the high temperature

 

FIGURE 57

SPACER

sealed using either high temperature

sealant W573-0002 (not supplied).

AIR

sealant W573-0002 or high tempera-

3. Repeat using air intake vent pipe.

TERMINAL

 

 

 

CONNECTOR

 

 

ture Mill Pac W573-0007 with the ex-

4. Thread the air terminal pipe assembly

 

 

 

 

ception of the fireplace exhaust flue

down through the roof. The air terminal must

 

HIGH

 

 

collar which must be sealed using

be located vertically and plumb. Attach the

 

TEMPERATURE

 

 

 

SEALANT

 

 

Mill Pac (not supplied).

air terminal assembly to the roof support,

 

EXHAUST

Use only approved flexible liner kits marked:

ensuring that a minimum 16" of air terminal

 

VENT PIPE

 

AIR INTAKE

will penetrate the roof when fastened.

 

 

 

 

 

VENT PIPE

 

 

 

DO NOT CLAMP THE FLEXIBLE VENT

 

 

 

 

 

PIPE.

 

 

 

"Wolf Steel Approved Venting" as identified by the stamp only on the 7" outer vent pipe.

HORIZONTAL AIR TERMINAL INSTALLATION

1.Stretch the exhaust vent pipe to the required length taking into account the additional length needed for the fi nished wall surface. Slip the vent pipe a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0002 (not supplied).

2.Using the air intake vent pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as

before.

The air terminal mounting

 

 

 

plate may be recessed into

 

 

ING

the exterior wall or siding

 

 

CAULK

 

 

 

by 1½", the depth of the

 

 

ST

 

 

EXHAU

return flange.

ATTENT

 

 

CAUTIONION-

CHAUD

 

 

-

 

3. Insert the fl exible vent pipe

HOT

T PIPE

 

 

 

 

AKE VEN

 

 

AIR INT

 

 

 

through the fi restop maintaining the required clearance to combus- tibles. Holding the air terminal (let- tering in an upright, readable position),

secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

4.Apply a heavy bead of high temperature sealant W573-0007 (not supplied) to the outside of the 4" inner collar of the fi replace approxi- mately 1" from the end. Slide the fl exible vent pipe a minimum of 2" over the fi replace vent collar and secure with 3 #8 screws.

5.Using the air intake vent pipe, slide over the fi replace combustion air collar and secure with 3 #8 screws. Seal with high temperature sealant W573-0002 (not supplied).

6.If more fl exible vent pipe needs to be used to reach the fi replace, coupler them together as illustrated in Figure 59. The vent system must be supported approximately every 3 feet for both vertical and

horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

7. BGD42CF ONLY: The vent heat shield

 

 

 

must be installed only when terminating

 

JUST

horizontally with no vertical rise. Remove

VENT

AD

FIT

TO

 

the two screws nearest the vent collars

HEAT

 

 

on the top of the fi replace. Align the vent

SHIELD

 

 

heat shield (supplied) and secure. Adjust

 

 

 

5.Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it under- neath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the fl ashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the fl ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the fl ashing with roofi ng

material.

6. Aligning the seams of the terminal and air terminal connec- tor, place the terminal over the air terminal connector making sure the inner pipe goes into the hole in the terminal. Secure with screws provided.

7. Apply a heavy bead of weatherproof caulking 2" above the fl ashing. Note: Maintain a minimum of 2" space between the air inlet base and the storm collar. Install the storm collar around the air terminal and slide down to the

caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

8. If more vent pipe needs to be used to reach the fi replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a clearance to combustibles of 1".

HI-TEMP

SEALER #8 X 1/2”

SELF DRILLING

SCREWS & WASHERS

COUPLER

COUPLER

FIGURE 59

 

 

AIR INTAKE

VENT PIPE

AIR INTAKE

EXHAUST

VENT PIPE

the vent heat shield to touch the fi restop spacer.

SCREWS

W415-0661 / C / 02.20.08

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Contents Installation Operating Instructions Table of Contents W415-0661 / C General Information General InstructionsCare of Glass and Plated Parts For example in Massachusetts StateInstallation Overview Unit Dimensions38 1/2 24 1/4Venting Lengths VentingW415-0661 / C See Venting Section Typical Minimum and Maximum Vent LengthsTOP Exit Installation Rear Exit Installation Special Vent InstallationsPeriscope Termination Corner TerminationVenting Application Flow Chart Fireplace Vent Exit Rear Exit TOP ExitHorizontal Termination Vertical Termination BGD36CFG TOP Exit / Horizontal Termination When HT VTDefinitions Elbow Vent Length ValuesFormula 2 HT + VT 24.75 feet ExampleBGD36CFG Rear Exit / Horizontal Termination Formula 1 HT VT Formula 2 HT + VT 40 feetFormula 1 HT 3.5VT Formula 2 HT + VT 24.75 feet Example Formula 1 HT 3VT Formula 2 HT + VT 40 feet Example Formula 2 HT + VT 40 feet Example =5 ftBGD36CFG TOP or Rear Exit Vertical Termination BGD42CF Horizontal Termination = .03 45 + 90 + 90 +90 135 = 5.4 ft BGD42CF Vertical Termination= HR + HO = 5.5 + 5.4 = 10.9 ft HT + VTFormula 1 HT 3VT Formula 2 HT + VT 40 feet Example Installation Wall and Ceiling Protection BGD36CFG PRE-INSTALLATION PreparationBGD42CF only Adjustable Firestop Installation Vertical InstallationSpace around the pipe. Nail Headers between the joist forHorizontal AIR Terminal Installation Using Flexible Vent ComponentsUsing Rigid Vent Components Vertical Venting InstallationExtended Horizontal and Corner AIR Terminal Installation Mobile Home Installation GAS InstallationOptional Wall Switch Installation Excluding BGD36CFG Restricting Vertical VentsInstalling Standoffs FramingCavity 46 1/2 BGD36CFG BGD42CFBGD36CFG Minimum Mantel and Enclosure Clearances Clean Face Surround Minimum Enclosure Clearances Finished Floor InstallationConvex Concave Hearth Installation Optional Clean Face Trim KIT Installation37 3 BGD42CF Minimum Mantel and Enclosure Clearances Door Installation / Removal LOG PlacementGLASS/DOOR Replacement Finishing BGD36CF FinishingDoor Trim LOG Placement Grate InstallationGrate BGD36CFG Finishing BGD42CF Accessing the Blower Optional Blower InstallationInstalling the Blower BGD36CFG Accessing the Blower FigureElectrical Code in the United States GD36 Thermostatic Sensor ControlGauge Feet BGD36CFG Burner Switch / Wiring DiagramBGD36CFG Light Switch / Wiring Diagram Receptacle Wiring Diagram Operation BGD36CF & BGD42CF Lighting InstructionsTo Turn OFF GAS For Your Safety Read Before Operating MaintenanceOperation BGD36CFG Operating InstructionsVenturi Adjustment AdjustmentsBGD36CFG Venturi Adjustment Pilot Burner Adjustment Excluding BGD36CFGBGD36CF Flame Characteristics Flame AdjustmentBGD42CF Flame Characteristics BGD36CFG Flame CharacteristicsBGD36CFG Replacements Common ReplacementsBGD42CF Replacements W415-0661 / C Symptom Problem Test Solution BGD36CFG Trouble Shooting GuideRight order Pilot lights Wiring / ConnectionNot turn on Module or Valve Ing, touch black lead to ground valve bodyAn interlock device Gas valve hasWhich will not allow Pilot burner to be Lit until the thermoModel BGD42CF only