Multiquip DCA85usJ2 manual HERE’S HOW to GET Help

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OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Office

 

MQ Parts Department

 

18910 Wilmington Ave.

Tel. (800) 421-1244

800-427-1244

Fax: 800-672-7877

Carson, CA 90746

Fax (800) 537-3927

310-537-3700

Fax: 310-637-3284

Contact: mq@multiquip.com

 

 

 

Service Department

 

Warranty Department

 

800-421-1244

Fax: 310-537-4259

800-421-1244

Fax: 310-943-2249

310-537-3700

 

310-537-3700

 

Technical Assistance

 

 

 

800-478-1244

Fax: 310-943-2238

 

 

MEXICO

 

UNITED KINGDOM

 

MQ Cipsa

 

Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5

Tel: (52) 222-225-9900

Unit 2, Northpoint Industrial Estate,

Tel: 0161 339 2223

Momoxpan, Cholula, Puebla 72760 Mexico

Fax: (52) 222-285-0420

Globe Lane,

Fax: 0161 339 3226

Contact: pmastretta@cipsa.com.mx

 

Dukinfield, Cheshire SK16 4UJ

 

 

 

Contact: sales@multiquip.co.uk

 

CANADA

 

 

 

Multiquip

 

 

 

4110 Industriel Boul.

Tel: (450) 625-2244

 

 

Laval, Quebec, Canada H7L 6V3

Tel: (877) 963-4411

 

 

Contact: jmartin@multiquip.com

Fax: (450) 625-8664

 

 

© COPYRIGHT 2011, MULTIQUIP INC.

Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

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Contents Model DCA85USJ2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA-85USJ2 GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Generator Safety Always know the location of the nearest Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-85USJ2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noDiagnostic Display Display ParametersMenu Button Press this button to enter or exit menu screens First Time Start Up Main Menu NavigationSelecting a Language Stored Fault Codes Engine Configuration DataFirst Time Start-Up Touch the Menu Button to return to the main menu Faults and Warning Auxiliary Gage FaultDisplay will return to the single or four parameter screen Active Fault Codes Fault CodeBachlight Adjustment Shutdown CodesContrast Adjustment Setup 1-UP Display Select UnitsUSE Defaults Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Utilities information and troubleshooting FunctionsTouch Menu Button to return to the Utilities menu Modbus Setup When fi nished, touch Menu to return to the previous screenCanbus Failure Data ErrorTimeout ECU not Responding No DataGenerator Control Panel OFFEngine Operating Panel OFFEngine Operating Panel Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Outputs Generator Output VoltagesAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Generator START-UP Procedure Manual ModeBefore Starting Starting ManualEngine Speed Switch High Starting Auto Mode Before connecting this generator to anyWithout this transfer switch Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8101611004 81010700330012810035 8101015003Control BOX Assy 0330000180 M2213001702M2213001712 0330000280Control BOX Assy 33A 0601806653 M42666000040601802218 33B 0601802149Control BOX Assy M9220100004 M32231000040027105010 0080200007Engine and Radiator Assy RE504836 M2923200094R135680 RE529643Engine and Radiator Assy 0603306395 06055113950605511399 0603306399Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000304 0602220199M9310500014 0602220920Muffler Assy M2333001603 M23301013030017112030 M2333200204Fuel Tank Assy 0605501073 M23630009020605505070 0605516090Enclosure 1 Assy 0016910030 M2413002202M2363300703 0603306797Enclosure 1 Assy M2463400203 M246320060334A M2493502104 M2423200814Enclosure 2 Assy M3443002004 M3443001902M3493308603 M2443400003Enclosure 2 Assy M9110100804 29A C931250000430A 0030006000 M9110100904Rubber Seals Assy 0314502550 02292012400229201130 0229200125Nameplate and Decals Assy M2550002603 M1550000204M1550002203 M2550002613Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help