Multiquip DCA85usJ2 manual 8101070033, 0012810035, 8101611004, 8101015003, 0012110030, 0042510000

Page 69

 

 

 

 

GENERATOR ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

B6110100102

ROTOR ASSY ..............................1 ........... INCLUDES ITEMS W/#

1-1#

 

FIELD ASSY

1

 

1-2#

8101070033

FAN

1

 

1-3#

0012810035

HEX HEAD BOLT

8

 

1-4#

8101611004

COUPLING DISK

5

 

1-5#

8101015003

BALANCING PLATE.....................1 ........... PURCHASE ITEMS 1-1 THRU 1-15 AS A SET

1-6#

0012110030

HEX HEAD BOLT

8

 

1-7#

0042510000

WASHER, LOCK

8

 

1-8#

8101026013

SET PLATE, RECTIFIER .............1 ........... PURCHASE ITEMS 1-1 THRU 1-15 AS A SET

1-9#

0601821349

RECTIFIER

2

 

1-10#

0601822601

SURGE ABSORBER

1

 

1-11#

8001020004

INSULATOR WASHER

1

 

1-12#

8001020504

INSULATOR WASHER

1

 

1-13#

0010110020

HEX HEAD BOLT

4

 

1-14#

0040010000

WASHER, LOCK

4

 

1-15#

0601000209

BALANCING WEIGHT KIT

1

 

1-16#

0071906311

BEARING

1

 

2

M2163400003

COUPLING RING

1

 

3

0343204170

HEX HEAD BOLT

8

 

4

0043604000

WASHER, LOCK

8

 

5

B6130000303

STATOR ASSY

1

 

6

0845041804

GROMMET

2

 

7

8101315202

END BRACKET

1

 

8

8101340013

FIELD ASSY EXCITER

1

 

9

0012110070

HEX HEAD BOLT

4

 

10

0042610000

WASHER, LOCK

4

 

11

0041210000

WASHER, FLAT

4

 

12

0017110035

HEX HEAD BOLT

6

 

13

8101310014

COVER, BEARING

1

 

14

8131312014

GASKET, BEARING

1

 

15

0017106012

HEX HEAD BOLT

6

 

16

8101331003

COVER, END BRACKET

1

 

17

0017106012

HEX HEAD BOLT

4

 

18

8101333003

COVER, END BRACKET

1

 

19

0340406040

HEX HEAD BOLT

1

 

20

0041206000

WASHER, FLAT

1

 

21

0012810030

HEX HEAD BOLT

12

 

22

8111332014

COVER, FAN

1

 

23

0340406040

HEX HEAD BOLT

1

 

24

0041206000

WASHER, FLAT

1

 

25

0600815000

NUT

1

 

26

0605000010

RUBBER SUSPENSION

2

 

27

0030012000

HEX NUT

2

 

27A

0040012000

WASHER, LOCK

2

 

27B

0041212000

WASHER, FLAT

2

 

28

0070506306

BEARING

1

 

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 69

Page 68 Page 70
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Page 68 Page 70
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety Electrical SafetyPower Cord/Cable Safety Device. All installations should beEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Item no Major ComponentsDiagnostic Display Display ParametersMenu Button Press this button to enter or exit menu screens First Time Start Up Main Menu NavigationSelecting a Language Engine Configuration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Faults and Warning Auxiliary Gage FaultDisplay will return to the single or four parameter screen Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When fi nished, touch Menu to return to the previous screen Modbus SetupTimeout ECU not Responding Data ErrorCanbus Failure No DataOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP Procedure Manual ModeStarting Starting ManualEngine Speed Switch High Starting Auto Mode Before connecting this generator to anyWithout this transfer switch Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes ActuatorTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Clean/repair radiator grill Troubleshooting Engine ControllerAdjust governor actuator Adjust governor controllerExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 0012810035 81010700338101611004 8101015003Control BOX Assy M2213001712 M22130017020330000180 0330000280Control BOX Assy 0601802218 M426660000433A 0601806653 33B 0601802149Control BOX Assy 0027105010 M3223100004M9220100004 0080200007Engine and Radiator Assy R135680 M2923200094RE504836 RE529643Engine and Radiator Assy 0605511399 06055113950603306395 0603306399Output Terminal Assy M9220100304 M3230700003M9220100404 0039316000Battery Assy M9310500014 0602220199M9103000304 0602220920Muffler Assy 0017112030 M2330101303M2333001603 M2333200204Fuel Tank Assy 0605505070 M23630009020605501073 0605516090Enclosure 1 Assy M2363300703 M24130022020016910030 0603306797Enclosure 1 Assy 34A M2493502104 M2463200603M2463400203 M2423200814Enclosure 2 Assy M3493308603 M3443001902M3443002004 M2443400003Enclosure 2 Assy 30A 0030006000 29A C9312500004M9110100804 M9110100904Rubber Seals Assy 0229201130 02292012400314502550 0229200125Nameplate and Decals Assy M1550002203 M1550000204M2550002603 M2550002613Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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