Multiquip DCA85usJ2 M3223100004, 0027105010, M9220100004, 0080200007, 0602122272, 0602123263

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CONTROL BOX ASSY. (CONTINUED)

NO.	PART NO.	PART NAME	QTY.	REMARKS
68	M3223100004	STOPPER	1
69	0027105010	MACHINE SCREW	4
70	0027105010	MACHINE SCREW	4
71	M9220100004	SET SCREW	2
72	0080200007	SNAP RING	2
73	0602122272	UNIT, OIL PRESSURE	1
74	0602123263	UNIT, WATER TEMPERATURE	1
75	0602012345	O-RING	1
76	M2246702204	WIRE HARNESS, GENERATOR	................1	S/N 8400985 AND BELOW
76	M2246702214	WIRE HARNESS, GENERATOR	................1	S/N 8400986 AND ABOVE
77	M2357201902	WIRE HARNESS, ENGINE	1

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 75

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsDiagnostic Display Display ParametersMenu Button Press this button to enter or exit menu screens First Time Start Up Main Menu NavigationSelecting a Language Engine Conﬁguration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Faults and Warning Auxiliary Gage FaultDisplay will return to the single or four parameter screen Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When ﬁ nished, touch Menu to return to the previous screen Modbus SetupNo Data Data ErrorTimeout ECU not Responding Canbus FailureOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Generator OutputsAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure Manual ModeBefore Starting StartingEngine Speed Switch High Starting Auto Mode Before connecting this generator to anyWithout this transfer switch Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTIRES/WHEELS/LUG Nuts Tire Wear/InﬂationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8101015003 81010700330012810035 8101611004Control BOX Assy 0330000280 M2213001702M2213001712 0330000180Control BOX Assy 33B 0601802149 M42666000040601802218 33A 0601806653Control BOX Assy 0080200007 M32231000040027105010 M9220100004Engine and Radiator Assy RE529643 M2923200094R135680 RE504836Engine and Radiator Assy 0603306399 06055113950605511399 0603306395Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy M2333200204 M23301013030017112030 M2333001603Fuel Tank Assy 0605516090 M23630009020605505070 0605501073Enclosure 1 Assy 0603306797 M2413002202M2363300703 0016910030Enclosure 1 Assy M2423200814 M246320060334A M2493502104 M2463400203Enclosure 2 Assy M2443400003 M3443001902M3493308603 M3443002004Enclosure 2 Assy M9110100904 29A C931250000430A 0030006000 M9110100804Rubber Seals Assy 0229200125 02292012400229201130 0314502550Nameplate and Decals Assy M2550002613 M1550000204M1550002203 M2550002603Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help