Multiquip DCA85usJ2 manual Starting Auto Mode, Before connecting this generator to any

Page 52

GENERATOR START-UP PROCEDURE (MANUAL MODE)

12.The tachometer gauge (Figure 51) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’s.

Figure 51. Engine Tachometer Gauge

13.Place the main, GFCI, and aux. circuit breakers in the ON position (Figure 52).

Figure 52. Main, Aux. and GFCI

Circuit Breakers (ON)

14.Observe the generator’s ammeter (Figure 53) and verify it reads the anticipated amount of current with respect to the load. The ammeter will only display a current reading if a load is in use.

Figure 53. Ammeter (Load)

15.The generator will run until manually stopped or an abnormal condition occurs.

WARNING

NEVER stop the engine suddenly except in an emergency.

STARTING (AUTO MODE)

DANGER

Before connecting this generator to any

building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur

without this transfer switch.

CAUTION

When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator’s internal battery charger.This will ensure that the engine will not fail due to a dead battery.

NOTICE

When the generator is set in the AUTO mode, the generator will automatically start in the event of commercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch.

WARNING

When running the generator in the AUTO mode, remember the generator can start up at any time without warning. NEVER attempt to perform any maintenance when the generator is in the auto mode.

CAUTION

The engine speed switch must be set to the “High” position when running in the auto-startmode. Failing to set the switch in the proper position can result in damage to your generator when it turns on.

NOTICE

When the MPEC control switch is placed in the AUTO position, the engine glow plugs will be warmed and the engine will start automatically.

When starting generator in AUTO mode use the “Manual Start-up” procedure except where noted (see below).

PAGE 52 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

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Contents Model DCA85USJ2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA-85USJ2 GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Grounding SafetyPower Cord/Cable Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-85USJ2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation First Time Start UpSelecting a Language Stored Fault Codes Engine Configuration DataFirst Time Start-Up Touch the Menu Button to return to the main menu Auxiliary Gage Fault Faults and WarningDisplay will return to the single or four parameter screen Active Fault Codes Fault CodeBachlight Adjustment Shutdown CodesContrast Adjustment Setup 1-UP Display Select UnitsUSE Defaults Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Utilities information and troubleshooting FunctionsTouch Menu Button to return to the Utilities menu Modbus Setup When fi nished, touch Menu to return to the previous screenData Error Timeout ECU not RespondingCanbus Failure No DataGenerator Control Panel OFFEngine Operating Panel OFFEngine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Mode Before StartingStarting Starting ManualEngine Speed Switch High Before connecting this generator to any Starting Auto ModeWithout this transfer switch Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Clean/repair radiator grillAdjust governor actuator Adjust governor controllerSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8101070033 00128100358101611004 8101015003Control BOX Assy M2213001702 M22130017120330000180 0330000280Control BOX Assy M4266600004 060180221833A 0601806653 33B 0601802149Control BOX Assy M3223100004 0027105010M9220100004 0080200007Engine and Radiator Assy M2923200094 R135680RE504836 RE529643Engine and Radiator Assy 0605511395 06055113990603306395 0603306399Output Terminal Assy M3230700003 M9220100304M9220100404 0039316000Battery Assy 0602220199 M9310500014M9103000304 0602220920Muffler Assy M2330101303 0017112030M2333001603 M2333200204Fuel Tank Assy M2363000902 06055050700605501073 0605516090Enclosure 1 Assy M2413002202 M23633007030016910030 0603306797Enclosure 1 Assy M2463200603 34A M2493502104M2463400203 M2423200814Enclosure 2 Assy M3443001902 M3493308603M3443002004 M2443400003Enclosure 2 Assy 29A C9312500004 30A 0030006000M9110100804 M9110100904Rubber Seals Assy 0229201240 02292011300314502550 0229200125Nameplate and Decals Assy M1550000204 M1550002203M2550002603 M2550002613Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help