Multiquip DCA85usJ2 manual M4266600004, 0601802218, 33A 0601806653, 33B 0601802149, 0027103020

Page 73

CONTROL BOX ASSY. (CONTINUED)

NO.

PART NO.

PART NAME

QTY.

REMARKS

31

M4266600004

RESISTOR UNIT

1

 

 

32

0027105016

MACHINE SCREW

1

 

 

33

0601802218

HOLDER, FUSE

1

 

 

33A

0601806653

FUSE (RIGHT SIDE), 20A

1

 

 

33B

0601802149

FUSE ( CENTER), 10A

1

 

 

34

0027103020

MACHINE SCREW

2

 

 

35

M3213500704

CONTROL BOX COVER

1

 

 

36

0016906016

HEX HEAD BOLT

8

 

 

37

M2270100204

SELECTOR SWITCH

1

 

 

37A

M2550001404

DECAL : SELECTOR SWITCH NO

1

 

 

37B

M2550001504

DECAL : SELECTOR SWITCH NO

1

 

 

38

M3213602704

SWITCH BRACKET

1

 

 

39

M3213602804

SWITCH BRACKET

1

 

 

40

0027104035

MACHINE SCREW

4

 

 

40A

0207004000

HEX NUT

4

 

 

41

0027104016

MACHINE SCREW

4

 

 

41A

0207004000

HEX NUT

4

 

 

42

0016906016

HEX HEAD BOLT

4

 

 

43

M2213603104

SWITCH COVER

1

 

 

43-1

0317700180

WEATHER STRIP

1

 

 

44

M2213603004

SWITCH COVER

1

 

 

45

0016906016

HEX HEAD BOLT

10

 

46

0016908020

HEX HEAD BOLT

10

 

46A

0040508000

TOOTHED WASHER

1

 

 

47

M2223001203

CONTROL PANEL ......................................1

................S/N 8400985 AND BELOW

47

M2223001213

CONTROL PANEL ......................................1

................S/N 8400986 AND ABOVE

48

0601807641

FREQUENCY METER, 45~65Hz 240V

1

 

 

49

0601808988

AC AMMETER, 0~200A/400A:5A

1

 

 

50

0601801040

CHANGE - OVER SWITCH, AMMETER

1

 

 

51

0601806859

AC VOLTMETER, 0~600V

1

 

 

52

0601801041

CHANGE - OVER SW, VOLTMETER

1

 

 

53

0601840073

RHEOSTAT, 2W 1k OHM

1

 

 

56

0021004040

MACHINE SCREW

2

 

 

56A

0207004000

HEX NUT

2

 

 

57

0601831340

SWITCH

1

 

 

58

0602103092

ALARM LAMP

4

 

 

58A

0601810245

BULB, DC18V

4

 

 

59

0602120096

TACHOMETER

1

 

 

60

0602122093

OIL PRESSURE GAUGE

1

 

 

61

0602123092

WATER TEMPERATURE GAUGE

1

 

 

62

0602121081

CHARGING AMMETER

1

 

 

63

0602125090

FUEL GAUGE

1

 

 

64

0601810141

PANEL LIGHT

1

 

 

65

0601831330

SWITCH, PANEL LIGHT

1

 

 

66

0601831395

SWITCH, ENGINE SPEED

1

 

 

67

M122310004

STOPPER

1

 

 

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 73

Image 73
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety Electrical SafetyPower Cord/Cable Safety Device. All installations should beEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Item no Major ComponentsDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation First Time Start UpSelecting a Language Engine Configuration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Auxiliary Gage Fault Faults and WarningDisplay will return to the single or four parameter screen Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When fi nished, touch Menu to return to the previous screen Modbus SetupTimeout ECU not Responding Data ErrorCanbus Failure No DataOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP Procedure Manual ModeStarting Starting ManualEngine Speed Switch High Before connecting this generator to any Starting Auto ModeWithout this transfer switch Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Clean/repair radiator grill Troubleshooting Engine ControllerAdjust governor actuator Adjust governor controllerExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 0012810035 81010700338101611004 8101015003Control BOX Assy M2213001712 M22130017020330000180 0330000280Control BOX Assy 0601802218 M426660000433A 0601806653 33B 0601802149Control BOX Assy 0027105010 M3223100004M9220100004 0080200007Engine and Radiator Assy R135680 M2923200094RE504836 RE529643Engine and Radiator Assy 0605511399 06055113950603306395 0603306399Output Terminal Assy M9220100304 M3230700003M9220100404 0039316000Battery Assy M9310500014 0602220199M9103000304 0602220920Muffler Assy 0017112030 M2330101303M2333001603 M2333200204Fuel Tank Assy 0605505070 M23630009020605501073 0605516090Enclosure 1 Assy M2363300703 M24130022020016910030 0603306797Enclosure 1 Assy 34A M2493502104 M2463200603M2463400203 M2423200814Enclosure 2 Assy M3493308603 M3443001902M3443002004 M2443400003Enclosure 2 Assy 30A 0030006000 29A C9312500004M9110100804 M9110100904Rubber Seals Assy 0229201130 02292012400314502550 0229200125Nameplate and Decals Assy M1550002203 M1550000204M2550002603 M2550002613Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help