Multiquip DCA85usJ2 manual 0605511395, 0605511399, 0603306395, 0603306399, 0602021070, 0602021071

Page 79

ENGINE AND RADIATOR ASSY. (CONTINUED)

NO.

PART NO.

PART NAME

QTY.

REMARKS

38

0605511395

VALVE

1

S/N 8400995 AND BELOW

38

0605511399

VALVE

1

S/N 8400996 AND ABOVE

39

0603306395

HOSE JOINT

1

S/N 8400995 AND BELOW

39

0603306399

HOSE JOINT

1

S/N 8400996 AND ABOVE

40

0602021070

CAP

1

S/N 8400995 AND BELOW

40

0602021071

CAP

1

S/N 8400996 AND ABOVE

41

0269200700

DRAIN HOSE

1

S/N 8400995 AND BELOW

41

0379500700

DRAIN HOSE

1

S/N 8400996 AND ABOVE

42

M9300000103

RESERVE TANK

1

 

43

0602010900

CAP, RESERVE TANK

1

 

44

M3316100303

BRACKET, RESERVE TANK

1

 

45

0016908020

HEX HEAD BOLT

3

 

46

0199102200

HOSE

1

 

47

0193600700

HOSE

1

 

48

0193601000

HOSE

1

 

49

0605515106

HOSE BAND

3

 

50

0602015001

INTER COOLER

1

 

51

M2310200802

BRACKET, INTER COOLER

1

 

52

0017110020

HEX HEAD BOLT

8

 

53

0016906016

HEX HEAD BOLT

10

 

54

M2310502603

INTER COOLER HOSE

1

 

55

M2310502503

INTER COOLER HOSE

1

 

56

0605515208

HOSE BAND

2

 

57

0605515215

HOSE BAND

2

 

58

M2310201004

BRACKET, FAN SHROUD

1

 

59

0016906016

HEX HEAD BOLT

8

 

60

M2310303703

FAN SHROUD

1

 

61

M2310303803

FAN SHROUD

1

 

62

0016906016

HEX HEAD BOLT

8

 

63

M2310303803

FAN GUARD

1

 

64

0016906016

HEX HEAD BOLT

4

 

65

M3260600104

RELAY BRACKET

1

 

66

0017110020

HEX HEAD BOLT

1

 

67

0602202592

RELAY

1

 

67A

0030006000

HEX NUT

2

 

68

0027106016

MACHINE SCREW

2

 

69

0602017090

DRAIN VALVE

1

 

70

M9200101004

ADAPTER

1

 

71

0150000016

O-RING

1

 

72

RE503883

SENSOR WATER TEMPERATURE

1

 

73

51M7041

O-RING SENSOR WATER TEMP.

1

 

74

RE52722

SENSOR , COOLANT TEMPERATURE

1

 

75

51M7041

O-RING SENSOR WATER TEMP.

1

 

76

AT85174

SWITCH, OIL PRESSURE

1

 

77

RE525016

THERMOCOUPLE

1

 

78

51M7041

O-RING SENSOR WATER TEMP.

1

 

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 79

Image 79
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation First Time Start UpSelecting a Language Engine Configuration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Auxiliary Gage Fault Faults and WarningDisplay will return to the single or four parameter screen Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When fi nished, touch Menu to return to the previous screen Modbus SetupNo Data Data ErrorTimeout ECU not Responding Canbus FailureOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator OutputsAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure Manual ModeBefore Starting StartingEngine Speed Switch High Before connecting this generator to any Starting Auto ModeWithout this transfer switch Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8101015003 81010700330012810035 8101611004Control BOX Assy 0330000280 M2213001702M2213001712 0330000180Control BOX Assy 33B 0601802149 M42666000040601802218 33A 0601806653Control BOX Assy 0080200007 M32231000040027105010 M9220100004Engine and Radiator Assy RE529643 M2923200094R135680 RE504836Engine and Radiator Assy 0603306399 06055113950605511399 0603306395Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy M2333200204 M23301013030017112030 M2333001603Fuel Tank Assy 0605516090 M23630009020605505070 0605501073Enclosure 1 Assy 0603306797 M2413002202M2363300703 0016910030Enclosure 1 Assy M2423200814 M246320060334A M2493502104 M2463400203Enclosure 2 Assy M2443400003 M3443001902M3493308603 M3443002004Enclosure 2 Assy M9110100904 29A C931250000430A 0030006000 M9110100804Rubber Seals Assy 0229200125 02292012400229201130 0314502550Nameplate and Decals Assy M2550002613 M1550000204M1550002203 M2550002603Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help