Multiquip DCA85usJ2 Maintenance, General Inspection AIR Cleaner, Air Cleaner with Dust Indicator

Page 54

MAINTENANCE

 

Table 14. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and fi lter at 100 hours, fi rst time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air fi lter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

GENERAL INSPECTION

Prior to each use, the generator should be cleaned and inspected for defi ciencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

AIR CLEANER

Every 250 hours: Remove air cleaner element (Figure 59) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 59) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 59. Air Cleaner/Indicator

NOTICE

The air fi lter should not be changed until the indicator reads “RED”. Dispose of old air fi lter. It may not be cleaned or reused.

PAGE 54 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

Image 54
Contents Model DCA85USJ2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA-85USJ2 GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Generator Safety Always know the location of the nearest Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-85USJ2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noDiagnostic Display Display ParametersMenu Button Press this button to enter or exit menu screens First Time Start Up Main Menu NavigationSelecting a Language Stored Fault Codes Engine Configuration DataFirst Time Start-Up Touch the Menu Button to return to the main menu Faults and Warning Auxiliary Gage FaultDisplay will return to the single or four parameter screen Active Fault Codes Fault CodeBachlight Adjustment Shutdown CodesContrast Adjustment Setup 1-UP Display Select UnitsUSE Defaults Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Utilities information and troubleshooting FunctionsTouch Menu Button to return to the Utilities menu Modbus Setup When fi nished, touch Menu to return to the previous screenCanbus Failure Data ErrorTimeout ECU not Responding No DataGenerator Control Panel OFFEngine Operating Panel OFFEngine Operating Panel Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Outputs Generator Output VoltagesAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Generator START-UP Procedure Manual ModeBefore Starting Starting ManualEngine Speed Switch High Starting Auto Mode Before connecting this generator to anyWithout this transfer switch Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8101611004 81010700330012810035 8101015003Control BOX Assy 0330000180 M2213001702M2213001712 0330000280Control BOX Assy 33A 0601806653 M42666000040601802218 33B 0601802149Control BOX Assy M9220100004 M32231000040027105010 0080200007Engine and Radiator Assy RE504836 M2923200094R135680 RE529643Engine and Radiator Assy 0603306395 06055113950605511399 0603306399Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000304 0602220199M9310500014 0602220920Muffler Assy M2333001603 M23301013030017112030 M2333200204Fuel Tank Assy 0605501073 M23630009020605505070 0605516090Enclosure 1 Assy 0016910030 M2413002202M2363300703 0603306797Enclosure 1 Assy M2463400203 M246320060334A M2493502104 M2423200814Enclosure 2 Assy M3443002004 M3443001902M3493308603 M2443400003Enclosure 2 Assy M9110100804 29A C931250000430A 0030006000 M9110100904Rubber Seals Assy 0314502550 02292012400229201130 0229200125Nameplate and Decals Assy M2550002603 M1550000204M1550002203 M2550002613Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help