Multiquip DCA85usJ2 M2213001702, M2213001712, 0330000180, 0330000280, 0330000325, 0601808822, 13A

Page 71

CONTROL BOX ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M2213001702

CONTROL BOX

1

S/N 8400985 AND BELOW

1

M2213001712

CONTROL BOX

1

S/N 8400986 AND ABOVE

1-1

0330000180

EDGING

2

 

1-2

0330000280

EDGING

1

 

1-3

0330000325

EDGING

2

 

2

0601808822

CIRCUIT BREAKER, 250A

1

S/N 8400985 AND BELOW

2

0601807522

CIRCUIT BREAKER, 250A

1

S/N 8400986 AND ABOVE

2-1

0026602100

MACHINE SCREW

6

S/N 8400985 AND BELOW

2-1A

0044102000

WASHER, LOCK

6

S/N 8400985 AND BELOW

3

0021005080

MACHINE SCREW

4

S/N 8400985 AND BELOW

4

0601823863

RELAY UNIT

2

 

5

0027104016

MACHINE SCREW

4

 

6

0601820602

AUTOMATIC VOLTAGE REGULATOR

1

 

7

0027105016

MACHINE SCREW

4

 

8

0601801124

CURRENT TRANSFORMER

3

 

9

0027106020

MACHINE SCREW

6

 

10

0601820849

OVER CURRENT RELAY

1

 

11

0601820848

OVER CURRENT RELAY

1

 

12

0027104020

MACHINE SCREW

2

 

12A

0207004000

HEX NUT

2

 

13

LY2DC12V

RELAY

1

REPLACES P/N 0601823768

13A

PTF08A

BASE

1

REPLACES P/N 0601823109

13B

PTCA1

CLIP

2

REPLACES P/N 0601824400

14

0027104020

MACHINE SCREW

2

 

15

M4260600304

BRACKET, DIAGNOSTIC GAUGE

1

S/N 8400900 AND BELOW

15

M4260600314

BRACKET, DIAGNOSTIC GAUGE

1

S/N 8400901 AND ABOVE

16

0016908020

HEX HEAD BOLT

2

 

17

0602120690

POWER VIEW

1

S/N 8400900 AND BELOW

17

0602120691

DIAGNOSTIC GAUGE

1

S/N 8400901 AND ABOVE

18

0601831330

DIAGNOSTIC SWITCH

1

 

19

0601813977

RECEPTACLE

1

 

19A

0601812891

DUST CAP

1

 

19B

0601812890

STRAIN RELIEF

1

 

20

0027103015

MACHINE SCREW

2

 

21

M3260500404

SET PANEL, ELECTRIC PARTS

1

 

22

0016906016

HEX HEAD BOLT

4

 

23

0602202592

STARTER RELAY

1

 

23A

0030006000

HEX NUT

2

 

24

0027106016

MACHINE SCREW

2

 

25

LY20DC12V

RELAY

1

REPLACES P/N 0601827656

25A

PTF08A

BASE

1

REPLACES P/N 0601823109

25B

PYCA1

CLIP

2

REPLACES P/N 0601824400

26

0027104020

MACHINE SCREW

2

 

27

0601823240

RECTIFIER

2

 

28

0027104020

MACHINE SCREW

2

 

29

M4260600404

BRACKET, RESISTOR UNIT

1

 

30

0016906016

HEX HEAD BOLT

2

 

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 71

Image 71
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety Information Always know the location of the nearest General SafetyGenerator Safety Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Selecting a Language First Time Start UpMain Menu Navigation Engine Configuration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Display will return to the single or four parameter screen Faults and WarningAuxiliary Gage Fault Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Touch the Enter Button and a list of parameters will appear Setup 4-Up DisplaySelect the 4-Up Custom Setup from the 4-Up Setup menu Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When fi nished, touch Menu to return to the previous screen Modbus SetupNo Data Data ErrorTimeout ECU not Responding Canbus FailureOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load Generator Output Voltages Generator OutputsAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure Manual ModeBefore Starting StartingEngine Speed Switch High Without this transfer switch Starting Auto ModeBefore connecting this generator to any Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8101015003 81010700330012810035 8101611004Control BOX Assy 0330000280 M2213001702M2213001712 0330000180Control BOX Assy 33B 0601802149 M42666000040601802218 33A 0601806653Control BOX Assy 0080200007 M32231000040027105010 M9220100004Engine and Radiator Assy RE529643 M2923200094R135680 RE504836Engine and Radiator Assy 0603306399 06055113950605511399 0603306395Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy M2333200204 M23301013030017112030 M2333001603Fuel Tank Assy 0605516090 M23630009020605505070 0605501073Enclosure 1 Assy 0603306797 M2413002202M2363300703 0016910030Enclosure 1 Assy M2423200814 M246320060334A M2493502104 M2463400203Enclosure 2 Assy M2443400003 M3443001902M3493308603 M3443002004Enclosure 2 Assy M9110100904 29A C931250000430A 0030006000 M9110100804Rubber Seals Assy 0229200125 02292012400229201130 0314502550Nameplate and Decals Assy M2550002613 M1550000204M1550002203 M2550002603Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help