Multiquip DCA85usJ2 M3230700003, M9220100304, M9220100404, 0039316000, 0040016000, 0041416000

Page 81

OUTPUT TERMINAL ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M3230700003

TERMINAL PANEL

1

 

 

2

M9220100304

OUTPUT TERMINAL BOLT

5

 

 

3

M9220100404

TIE BOLT

5

 

 

4

0039316000

HEX NUT

10

 

5

0040016000

WASHER, LOCK

15

 

6

0041416000

WASHER, FLAT

20

 

7

0016908035

HEX HEAD BOLT

5

 

 

8

M3236100803

TERMINAL COVER

1

 

 

9

M3236100404

OUTPUT WINDOW

1

 

 

10

0605010040

HINGE

2

 

 

11

0027103010

MACHINE SCREW

4

 

 

11A

0030003000

HEX NUT

4

 

 

11B

0041203000

WASHER, FLAT

4

 

 

12

0027103010

MACHINE SCREW

4

 

 

12A

0030003000

HEX NUT

4

 

 

13

M9220100804

SET SCREW

2

 

 

13A

0040006000

WASHER, LOCK

2

 

 

13B

0041206000

WASHER, FLAT

2

 

 

13C

0080200005

RETAINING RING

2

 

 

14

0016906016

HEX HEAD BOLT

4

 

 

15

M3236400004

CABLE OUTLET COVER

1

 

 

16

M3236300004

SUPPORTER, CABLE OUTLET COVER

1

 

 

17

0016906020

HEX HEAD BOLT

6

 

 

18

0601815194

TERMINAL

1

 

 

19

0027104016

MACHINE SCREW

2

 

 

20

0603306775

BLIND PLUG

2

 

 

21

0027104016

MACHINE SCREW

4

 

 

22

0601870440

CIRCUIT BREAKER, 1P 20A

2

 

 

23

0601870441

CIRCUIT BREAKER, 2P 50A

3

 

 

24

M1260700504

BREAKER FITTING COVER

1

 

 

24-1

0222100100

CUSHION RUBBER

2

 

 

25

0016906020

HEX HEAD BOLT

2

 

 

26

0601812598

RECEPTACLE, 125V 20AX2

2

 

 

27

0601812538

RECEPTACLE, 250V 50A, CS6369 ............3

................S/N 8400995 AND BELOW

27

0601814014

RECEPTACLE, 250V 50A, CS6369L ..........3

................S/N 8400996 AND ABOVE

28

0027104016

MACHINE SCREW

10

 

28A

0207004000

HEX NUT

10

 

29

M3236400204

COVER

1

 

 

30

0016906016

HEX HEAD BOLT

8

 

 

31

M2236100903

TERMINAL COVER

1

 

 

32

0010112045

HEX HEAD BOLT

2

 

 

33

0041212000

WASHER, FLAT

2

 

 

34

M9310200004

STAY RUBBER

2

 

 

35

0030012000

HEX NUT

2

 

 

36

M4236100604

COVER

1

 

 

37

M4236400304

BRACKET

1

 

 

38

0016906016

HEX HEAD BOLT

2

 

 

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 81

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety Electrical SafetyPower Cord/Cable Safety Device. All installations should beEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Item no Major ComponentsDiagnostic Display Display ParametersMenu Button Press this button to enter or exit menu screens First Time Start Up Main Menu NavigationSelecting a Language Engine Configuration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Faults and Warning Auxiliary Gage FaultDisplay will return to the single or four parameter screen Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When fi nished, touch Menu to return to the previous screen Modbus SetupTimeout ECU not Responding Data ErrorCanbus Failure No DataOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP Procedure Manual ModeStarting Starting ManualEngine Speed Switch High Starting Auto Mode Before connecting this generator to anyWithout this transfer switch Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes ActuatorTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Clean/repair radiator grill Troubleshooting Engine ControllerAdjust governor actuator Adjust governor controllerExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 0012810035 81010700338101611004 8101015003Control BOX Assy M2213001712 M22130017020330000180 0330000280Control BOX Assy 0601802218 M426660000433A 0601806653 33B 0601802149Control BOX Assy 0027105010 M3223100004M9220100004 0080200007Engine and Radiator Assy R135680 M2923200094RE504836 RE529643Engine and Radiator Assy 0605511399 06055113950603306395 0603306399Output Terminal Assy M9220100304 M3230700003M9220100404 0039316000Battery Assy M9310500014 0602220199M9103000304 0602220920Muffler Assy 0017112030 M2330101303M2333001603 M2333200204Fuel Tank Assy 0605505070 M23630009020605501073 0605516090Enclosure 1 Assy M2363300703 M24130022020016910030 0603306797Enclosure 1 Assy 34A M2493502104 M2463200603M2463400203 M2423200814Enclosure 2 Assy M3493308603 M3443001902M3443002004 M2443400003Enclosure 2 Assy 30A 0030006000 29A C9312500004M9110100804 M9110100904Rubber Seals Assy 0229201130 02292012400314502550 0229200125Nameplate and Decals Assy M1550002203 M1550000204M2550002603 M2550002613Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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