Multiquip DCA85usJ2 M1550000204, M1550002203, M2550002603, M2550002613, M2550002703, M2550002804

Page 99

NAMEPLATE AND DECALS ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M1550000204

DECAL : NOTE

1

M15000020

2

M1550002203

DECAL : AUXULIARY OUTPUT

1

M15000220

3

M2550002603

DECAL : GEN. CTRL. S/N 8400985 AND BELOW . 1

M25000260

3

M2550002613

DECAL : GEN. CTRL. S/N 8400986 AND ABOVE..

1

M25000261

4

M2550002703

DECAL : ENGINE OPERATING

1

M25000270

5

M2550002804

DECAL : NOTE

1

M25000280

6

M3550002204

DECAL : LIFTING CAP

1

M35000220

7

M3550003003

DECAL : OPERATING PROCEDURES

1

M35000300A

8

M9500000004

DECAL : OIL DRAIN PLUG

1

M90000000

9

M9500100004

DECAL : WATER

1

M90010000

10

M9500300004

DECAL : -

1

M90030000

11

M9500300104

DECAL : +

1

M90030010

12

M9500500004

DECAL : DIESEL FUEL

1

M90050000

13

M9503000004

DECAL : WARNING

2

M90300000

14

M9503000103

DECAL : WATER - OIL CHECK

1

M90300010

15

M9503100004

DECAL : WARNING

1

M90310000

16

M9503200004

DECAL : WARNING

1

M90320000

17

M9503200104

DECAL : DANGER

1

M90320010

18

M9510000004

DECAL : FUEL DRAIN PLUG

1

M91000000

19

M9510000104

DECAL : DOCUMENT BOX LOCATED

1

M91000010

20

M9510100004

DECAL : CAUTION

1

M91010000

21

M9510100304

DECAL : ENVIRONMENTAL WARNING

1

M91010030

22

M9510100403

DECAL : CAUTION

1

M91010040

23

M9510200304

DECAL : MQ POWER

2

 

24

M9512200004

DECAL : MQ

1

M91220000

25

M9520000004

DECAL : GROUND

1

M92000000

26

M9520000104

DECAL : AMMETER CHANGE - OVER SW

1

M92000010

27

M9520000204

DECAL : VOLTMETER CHANGE - OVER SW

1

M92000020

28

M9520000504

DECAL : START CONTACT

1

M92000050

29

M9520000804

DECAL : AC

1

M92000080

30

M9520000904

DECAL : DIAGNOSTIC SWITCH

1

M92000090

31

M9520100004

DECAL : WARNING

2

M92010000

32

M9520100204

DECAL : CAUTION

1

M92010060

33

M9520100304

DECAL : SAFETY INSTRUCTIONS

1

M92010030

34

M9520100404

DECAL : DANGER

1

M92010040

35

M9520100503

DECAL : WARNING

1

M92010050

36

M9520100603

DECAL : CAUTION

2

M92010060

37

M9520200003

DECAL : CONNECTION OF OUTPUT CABLE

1

M92020000

38

M3560102004

STRIPE

2

 

39

M2560101803

STRIPE : WHISPERWATT

2

 

40

M3560102204

STRIPE

2

 

41

M2560100703

STRIPE : 85

1

 

42

M2560100803

STRIPE : 85

1

 

43

M3560102504

STRIPE

2

 

44

0600500092

PLATE : MQ POWER

1

 

44A

0021106016

MACHINE SCREW

4

 

45

M9504200004

DECAL : WARNING S/N 8400921 AND ABOVE

1

M90420000

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 99

Image 99
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2Proposition 65 Warning Administrator Reporting Safety DefectsDCA-85USJ2 Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agentDevice. All installations should be Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyDCA-85USJ2 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsDiagnostic Display Display ParametersMenu Button Press this button to enter or exit menu screens First Time Start Up Main Menu NavigationSelecting a Language Engine Configuration Data Stored Fault CodesFirst Time Start-Up Touch the Menu Button to return to the main menu Faults and Warning Auxiliary Gage FaultDisplay will return to the single or four parameter screen Fault Code Active Fault CodesShutdown Codes Bachlight AdjustmentContrast Adjustment Select Units Setup 1-UP DisplayUSE Defaults Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshootingTouch Menu Button to return to the Utilities menu When fi nished, touch Menu to return to the previous screen Modbus SetupNo Data Data ErrorTimeout ECU not Responding Canbus FailureOFF Generator Control PanelOFF Engine Operating PanelEngine Operating Panel Output Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Generator OutputsAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure Manual ModeBefore Starting StartingEngine Speed Switch High Starting Auto Mode Before connecting this generator to anyWithout this transfer switch Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Maintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor controller Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor actuatorExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8101015003 81010700330012810035 8101611004Control BOX Assy 0330000280 M2213001702M2213001712 0330000180Control BOX Assy 33B 0601802149 M42666000040601802218 33A 0601806653Control BOX Assy 0080200007 M32231000040027105010 M9220100004Engine and Radiator Assy RE529643 M2923200094R135680 RE504836Engine and Radiator Assy 0603306399 06055113950605511399 0603306395Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy M2333200204 M23301013030017112030 M2333001603Fuel Tank Assy 0605516090 M23630009020605505070 0605501073Enclosure 1 Assy 0603306797 M2413002202M2363300703 0016910030Enclosure 1 Assy M2423200814 M246320060334A M2493502104 M2463400203Enclosure 2 Assy M2443400003 M3443001902M3493308603 M3443002004Enclosure 2 Assy M9110100904 29A C931250000430A 0030006000 M9110100804Rubber Seals Assy 0229200125 02292012400229201130 0314502550Nameplate and Decals Assy M2550002613 M1550000204M1550002203 M2550002603Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help