Multiquip DCA85usJ2 manual Inspection/Setup, Circuit Breakers, Lubrication OIL, Fuel Check

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INSPECTION/SETUP

CIRCUIT BREAKERS

To protect the generator from an overload, a 3-pole, 400 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

LUBRICATION OIL

Fill the engine crankcase with lubricating oil through the

ller hole, but DO NOT overfi ll. Make sure the generator is level and verify that the oil level is maintained between the two notches (Figure 29) on the dipstick. See Table 11 for proper selection of engine oil.

Figure 29. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refi ll with the specifi ed amount of oil as outlined in the John Deere Engine Owner’s Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classifi cation CC/SC

API Service Classifi cation CC/SD

API Service Classifi cation CC/SE

API Service Classifi cation CC/SF

Table 11. Recommended Motor Oil

FUEL CHECK

DANGER

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION

ONLY properly trained personnel who have read and understand this section should refi ll the fuel tank system.

This generator has an internal fuel tank located inside the generator and may also be equipped with an trailer mounted fuel tank (Figure 30). ALWAYS fi ll the fuel tanks with clean fresh #2 diesel fuel. DO NOT fi ll the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after fi lling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 30. Internal Fuel Tank System

PAGE 46 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

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Contents Model DCA85USJ2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA-85USJ2 GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-85USJ2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation First Time Start UpSelecting a Language Stored Fault Codes Engine Configuration DataFirst Time Start-Up Touch the Menu Button to return to the main menu Auxiliary Gage Fault Faults and WarningDisplay will return to the single or four parameter screen Active Fault Codes Fault CodeBachlight Adjustment Shutdown CodesContrast Adjustment Setup 1-UP Display Select UnitsUSE Defaults Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Utilities information and troubleshooting FunctionsTouch Menu Button to return to the Utilities menu Modbus Setup When fi nished, touch Menu to return to the previous screenCanbus Failure Data ErrorTimeout ECU not Responding No DataGenerator Control Panel OFFEngine Operating Panel OFFEngine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Ammeter Gauge Reading3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesLubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Generator START-UP Procedure Manual ModeBefore Starting Starting ManualEngine Speed Switch High Before connecting this generator to any Starting Auto ModeWithout this transfer switch Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8101611004 81010700330012810035 8101015003Control BOX Assy 0330000180 M2213001702M2213001712 0330000280Control BOX Assy 33A 0601806653 M42666000040601802218 33B 0601802149Control BOX Assy M9220100004 M32231000040027105010 0080200007Engine and Radiator Assy RE504836 M2923200094R135680 RE529643Engine and Radiator Assy 0603306395 06055113950605511399 0603306399Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000304 0602220199M9310500014 0602220920Muffler Assy M2333001603 M23301013030017112030 M2333200204Fuel Tank Assy 0605501073 M23630009020605505070 0605516090Enclosure 1 Assy 0016910030 M2413002202M2363300703 0603306797Enclosure 1 Assy M2463400203 M246320060334A M2493502104 M2423200814Enclosure 2 Assy M3443002004 M3443001902M3493308603 M2443400003Enclosure 2 Assy M9110100804 29A C931250000430A 0030006000 M9110100904Rubber Seals Assy 0314502550 02292012400229201130 0229200125Nameplate and Decals Assy M2550002603 M1550000204M1550002203 M2550002613Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help