Multiquip DCA85usJ2 manual Generator Assy

Page 68

GENERATOR ASSY.

PAGE 68 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

Image 68

Contents Model DCA85USJ2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA-85USJ2 GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Grounding SafetyPower Cord/Cable Safety Device. All installations should beBattery Safety Environmental SafetySpecifications DCA-85USJ2Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Selecting a Language First Time Start UpMain Menu Navigation Stored Fault Codes Engine Conﬁguration DataFirst Time Start-Up Touch the Menu Button to return to the main menu Display will return to the single or four parameter screen Faults and WarningAuxiliary Gage Fault Active Fault Codes Fault CodeBachlight Adjustment Shutdown CodesContrast Adjustment Setup 1-UP Display Select UnitsUSE Defaults Automatic Scan on Touch the Enter Button and a list of parameters will appear Setup 4-Up DisplaySelect the 4-Up Custom Setup from the 4-Up Setup menu Utilities information and troubleshooting FunctionsTouch Menu Button to return to the Utilities menu Modbus Setup When ﬁ nished, touch Menu to return to the previous screenData Error Timeout ECU not RespondingCanbus Failure No DataGenerator Control Panel OFFEngine Operating Panel OFFEngine Operating Panel Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Generator Outputs Generator Output VoltagesHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Mode Before StartingStarting Starting ManualEngine Speed Switch High Without this transfer switch Starting Auto ModeBefore connecting this generator to any Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inﬂation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Clean/repair radiator grillAdjust governor actuator Adjust governor controllerSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8101070033 00128100358101611004 8101015003Control BOX Assy M2213001702 M22130017120330000180 0330000280Control BOX Assy M4266600004 060180221833A 0601806653 33B 0601802149Control BOX Assy M3223100004 0027105010M9220100004 0080200007Engine and Radiator Assy M2923200094 R135680RE504836 RE529643Engine and Radiator Assy 0605511395 06055113990603306395 0603306399Output Terminal Assy M3230700003 M9220100304M9220100404 0039316000Battery Assy 0602220199 M9310500014M9103000304 0602220920Muffler Assy M2330101303 0017112030M2333001603 M2333200204Fuel Tank Assy M2363000902 06055050700605501073 0605516090Enclosure 1 Assy M2413002202 M23633007030016910030 0603306797Enclosure 1 Assy M2463200603 34A M2493502104M2463400203 M2423200814Enclosure 2 Assy M3443001902 M3493308603M3443002004 M2443400003Enclosure 2 Assy 29A C9312500004 30A 0030006000M9110100804 M9110100904Rubber Seals Assy 0229201240 02292011300314502550 0229200125Nameplate and Decals Assy M1550000204 M1550002203M2550002603 M2550002613Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help