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Carrier 30GN040-420 operating instructions A1*,B1

Models: 30GN040-420

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Table 4C Ð Capacity Control Steps, 130-210 and Associated Modular Units

			LOADING SEQUENCE A		LOADING SEQUENCE B
	UNIT	CONTROL	%		%
	30GN	STEPS	Displacement	Compressors	Displacement	Compressors
			(Approx)		(Approx)
		1	14	A1*	14	B1*
		2	21	A1	21	B1
		3	28	A1,B1	28	A1,B1
		4	35	A1*,B1	35	A1,B1*
	130 (60 Hz)	5	42	A1,B1	42	A1,B1
	130 (60 Hz)	6	58	A1,A2,B1	58	A1,B1,B2
	A1²,B1²	6	58	A1,A2,B1	58	A1,B1,B2
	A1²,B1²	7	64	A1*,A2,B1	64	A1,B1*,B2
		7	64	A1*,A2,B1	64	A1,B1*,B2
		8	71	A1,A2,B1	71	A1,B1,B2
		9	87	A1,A2,B1,B2	87	A1,A2,B1,B2
		10	93	A1*,A2,B1,B2	93	A1,A2,B1*,B2
		11	100	A1,A2,B1,B2	100	A1,A2,B1,B2
		1	8	A1²²	Ð	Ð
		2	14	A1*	Ð	Ð
		3	21	A1	Ð	Ð
		4	22	A1²²,B1*	Ð	Ð
		5	28	A1²²,B1	Ð	Ð
		6	35	A1*,B1	Ð	Ð
	130 (60 Hz)	7	42	A1,B1	Ð	Ð
	130 (60 Hz)	8	51	A1²²,A2,B1*	Ð	Ð
	A1²**,B1²	8	51	A1²²,A2,B1*	Ð	Ð
	A1²**,B1²	9	58	A1²²,A2,B1	Ð	Ð
		9	58	A1²²,A2,B1	Ð	Ð
		10	64	A1*,A2,B1	Ð	Ð
		11	71	A1,A2,B1	Ð	Ð
		12	80	A1²²,A2,B1*,B2	Ð	Ð
		13	87	A1²²,A2,B1,B2	Ð	Ð
		14	93	A1*,A2,B1,B2	Ð	Ð
		15	100	A1,A2,B1,B2	Ð	Ð
		1	Ð	Ð	8	B1²²
		2	Ð	Ð	14	B1*
		3	Ð	Ð	21	B1
		4	Ð	Ð	22	A1*,B1²²
		5	Ð	Ð	28	A1,B1²²
		6	Ð	Ð	35	A1,B1*
	130 (60 Hz)	7	Ð	Ð	42	A1,B1
	130 (60 Hz)	8	Ð	Ð	51	A1*,B1²²,B2
	A1²,B1²**	8	Ð	Ð	51	A1*,B1²²,B2
	A1²,B1²**	9	Ð	Ð	58	A1,B1²²,B2
		9	Ð	Ð	58	A1,B1²²,B2
		10	Ð	Ð	64	A1,B1*,B2
		11	Ð	Ð	71	A1,B1,B2
		12	Ð	Ð	80	A1*,A2,B1²²,B2
		13	Ð	Ð	87	A1,A2,B1²²,B2
		14	Ð	Ð	93	A1,A2,B1*,B2
		15	Ð	Ð	100	A1,A2,B1,B2
		1	8	A1²²	8	B1²²
		2	14	A1*	14	B1*
		3	21	A1	21	B1
		4	22	A1²²,B1*	22	A1*,B1²²
		5	28	A1²²,B1	28	A1,B1²²
		6	35	A1*,B1	35	A1,B1*
		7	42	A1,B1	42	A1,B1
	130 (60 Hz)	8	44	A1²²,A2,B1²²	44	A1²²,B1²²,B2
	130 (60 Hz)	9	51	A1²²,A2,B1*	51	A1*,B1²²,B2
	A1²,B1²	9	51	A1²²,A2,B1*	51	A1*,B1²²,B2
	A1²,B1²	10	58	A1²²,A2,B1	58	A1,B1²²,B2
		10	58	A1²²,A2,B1	58	A1,B1²²,B2
		11	64	A1*,A2,B1	64	A1,B1*,B2
		12	71	A1,A2,B1	71	A1,B1,B2
		13	73	A1²²,A2,B1²²,B2	73	A1²²,A2,B1²²,B2
		14	80	A1²²,A2,B1*,B2	80	A1*,A2,B1²²,B2
		15	87	A1²²,A2,B1,B2	87	A1,A2,B1²²,B2
		16	93	A1*,A2,B1,B2	93	A1,A2,B1*,B2
		17	100	A1,A2,B1,B2	100	A1,A2,B1,B2
		1	10	A1*	16	B1*
		2	14	A1	25	B1
		3	26	A1,B1	26	A1,B1
		4	35	A1*,B1	31	A1,B1*
		5	39	A1,B1	39	A1,B1
	130 (50 Hz)	6	44	A1,A2,B1	51	A1,B1,B2
	130 (50 Hz)	7	53	A1*,A2,B1	56	A1,B1*,B2
	A1²,B1²	8	57	A1,A2,B1	64	A1,B1,B2
		9	69	A1,A2,B1,B2	69	A1,A2,B1,B2
		10	78	A1*,A2,B1,B2	74	A1,A2,B1*,B2
		11	82	A1,A2,B1,B2	82	A1,A2,B1,B2
		12	87	A1,A2,A3,B1,B2	87	A1,A2,A3,B1,B2
		13	96	A1*,A2,A3,B1,B2	91	A1,A2,A3,B1*,B2
		14	100	A1,A2,A3,B1,B2	100	A1,A2,A3,B1,B2

*Unloaded compressor. ²Compressor unloader, standard. **Compressor unloader, accessory. ²²Two unloaders, both unloaded.

NOTE: These capacity control steps may vary due to lag compressor sequencing.

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Carrier 30GN040-420 operating instructions A1*,B1

Contents

Keypad and Display Module Controls, Operation, and TroubleshootingACCESSORY UNLOADER INSTALLATION 30GN040-420Table 1 Ð Unit Sizes and Modular Combinations SAFETY CONSIDERATIONSGENERAL MAJOR SYSTEM COMPONENTSFig. 1 Ð 30GN Control Panel 040-110Unit Shown LEGEND CCN Ð Carrier Comfort NetworkTB Ð Terminal Block Keypad and Display Module Also Called HSIO Table 3 Ð Thermistor and Transducer Locations Fig. 3 Ð Compressor Ground Fault ModuleCompressor Protection Control Module CPCS OPERATION DATATable 4A Ð Capacity Control Steps Table 4A Ð Capacity Control Steps, 040-070cont Table 4A Ð Capacity Control Steps, 040-070cont LOADING SEQUENCE A LOADING SEQUENCE A LOADING SEQUENCE A UNIT LOADING SEQUENCE A LOADING SEQUENCE A A1*,B1 LOADING SEQUENCE A A1,kB1 LOADING SEQUENCE A LOADING SEQUENCE A LOADING SEQUENCE A LOADING SEQUENCE A LOADING SEQUENCE A LOADING SEQUENCE A Fig. 4 Ð Keypad and Display Module Head Pressure ControlPumpout Keypad and Display Module Also Called HSIOTable 5 Ð Condenser Fan Sequence Table 7 Ð Functions and Subfunctions Table 6 Ð Keypad and Display Module UsageTable 9 Ð Keypad Directory STATUS Table 8 Ð Accessing Functions and SubfunctionsKEYPAD ENTRY 6 TEMPERATURETable 9 Ð Keypad Directory cont STATUS cont SUBFUNCTIONDISPLAY Table 9 Ð Keypad Directory cont STATUS contSUBFUNCTION KEYPAD ENTRYTEST Table 9 Ð Keypad Directory cont STATUS contSCHEDULE Table 9 Ð Keypad Directory cont TEST contTable 9 Ð Keypad Directory cont SCHEDULE cont SERVICETable 9 Ð Keypad Directory cont SERVICE cont KEYPAD ENTRY 3 ALARM/ALERTTable 9 Ð Keypad Directory cont HISTORY SUBFUNCTIONTable 9 Ð Keypad Directory cont SET POINT Example 2 Ð Reading Current Operating Modes Example 1 Ð Reading Alarm CodesTable 10 Ð Operational and Mode Display Codes Pulldown Set Point Example 3 Ð Using Test FunctionReset Set Points Chilled Fluid Set PointChilled Fluid Set Point Example 5A Ð External ResetTable 11 Ð Reset Amounts Example 4 Ð Reading and ChangingExample 5B Ð 4 to 20 mA and Internally or Externally Powered ResetExample 5C Ð Using Return Fluid Temperature Reset Fig. 5 Ð Cooling Return Fluid ResetCOMM Ð Communications Bus Fig. 6 Ð Cooling External Temperature ResetÐ Power Ð SwitchExternally powered Fig. 8 Ð 4-20mA Cooling Temperature ResetExample 6 Ð Changing Reset Type Table 12 Ð Service FunctionsFirst Log On As Shown in Table To Disable Demand LimitExample 7B Ð Using Demand Limit 4-20mA Example 8 Ð Setting Time of Day and Day of WeekFig. 9 Ð 4-20mA Demand Limiting and press while on the correct conguration Table 14 Ð Adjustable Field CongurationsTable 13 Ð Factory Conguration Keystrokes To change a conguration enter the new congurationExample 9 Ð Using the Schedule Function cont Example 9 Ð Using the Schedule FunctionTROUBLESHOOTING Example 10 Ð Holiday Schedule FunctionFig. 10 Ð Sample Time Schedule Cooling load satised Table 16 Ð Alarm and Alert Codes Table 16 Ð Alarm and Alert Codes cont Fig. 11A Ð 24-VSafety Circuit Wiring Code 30 Reset input failure 4 to 20 mA alert Loss of communication can be attributed to a grounded transformer with a secondary voltage of 21 vac supplying the PSIO, DSIO-LV,or 4 IN/4 OUT the 12.5-vactrans- former supplying the DSIO-EXVmodule, or the 24-vactrans- former supplying PS1 for the transformers. These transformers should not be grounded, or serious damage to controls can result. Check to be sure the transformers are not grounded Code 42 Cooler freeze protection alarm Fig. 12 Ð Electronic Expansion Valve EXV Electronic Expansion Valve EXVModule, DSIO EXV Fig. 13 Ð EXV Cable Connections to EXV Driver6.Check operation of EXV TEMPERATURE TEMPERATURE 1.Disconnect transducer from the system Fig. 15 Ð Thermistor Locations FLUID-SIDETEMPERATURE THERMISTOR T2COMPRESSOR SUCTION GAS TEMPERATURE ALL UNITS AND FLUID-SIDETEMPERATURETRANSDUCER REPLACEMENT Control Modules Fig. 21 Ð Low-VoltageRelay Module DSIO ACCESSORY UNLOADER INSTALLATIONFig. 19 Ð Sensor Bus Wiring Communications Fig. 20 Ð Processor Module PSIOFig. 22 Ð 4 In/4 Out Module SIO InstallationTable 20 Ð Standard and Accessory Unloaders Table 19 Ð TroubleshootingThe keypad LCD will display 3.Wire in the solenoid valvespad display reads OUTPUTS. Press until display PressSee Table Externally Powered Switch InputsFig. 26 − Demand Limit Ð 4-20mA Signal Fig. 30 Ð Remote Reset from 4-20mA SignalFig. 35 Ð Interlocks InstallationFig. 34 Ð Remote Alarm REPLACING DEFECTIVE PROCESSOR MODULEPage Copyright 1995 Carrier Corporation