Carrier 30GN040-420 operating instructions Cooling load satised

Models: 30GN040-420

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Cooling load satis®ed

Unit Shutoff Ð To shut unit off, move LOCAL/ENABLE- STOP-CCN switch to STOP position. Any refrigeration cir- cuit operating at this time continues to complete the pum- pout cycle. Lag compressors stop immediately, and lead compressors run to complete pumpout.

Complete Unit Stoppage Ð Complete unit stoppage can be caused by any of the following conditions:

1.

Cooling load satis®ed

2.

Remote on/off contacts open

3.

Programmed schedule

4.

Emergency stop command from CCN

5.

General power failure

6.

Blown fuse in control power feed disconnect

7.

Open control circuit fuse

If stoppage occurs more than once as a result of any of the above safety devices, determine and correct the cause before attempting another restart.

Restart Procedure Ð After cause for stoppage has been corrected, restart is either automatic or manual, depending on fault. Manual reset requires that LOCAL/ENABLE- STOP-CCN switch be moved to STOP position, then back to original operating position. Some typical fault conditions are described in Table 15. For a complete list of fault con- ditions, codes, and reset type, see Table 16.

Table 15 Ð Typical Stoppage Faults and Reset Types

8.

LOCAL/ENABLE-STOP-CCN switch moved to STOP

 

position

9.

Freeze protection trip

10.

Low ¯ow protection trip

11. Open contacts in chilled water ¯ow switch (optional)

12.

Open contacts in any auxiliary interlock. Terminals that

 

are jumpered from factory are in series with control switch.

 

Opening the circuit between these terminals places unit

 

in stop mode, similar to moving the control switch to

 

STOP position. Unit cannot start if these contacts are

 

open. If they open while unit is running, unit pumps down

Chilled Fluid, Low Flow Chilled Fluid, Low Temperature

Chilled Fluid Pump Interlock

Control Circuit Fuse Blown

High-Pressure Switch Open

Low Refrigerant Pressure

Low Oil Pressure

Discharge Gas Thermostat Open

Manual reset

Auto reset ®rst time, manual if repeated in same day

Manual reset

Unit restarts automatically when power is restored

Manual reset

Auto reset ®rst time, then manual if within same day

Manual reset Manual reset

 

and stops.

13.

Cooler entering or leaving ¯uid thermistor failure

14.

Low transducer supply voltage

15.

Loss of communications between processor module and

 

other control modules

16.

Low refrigerant pressure

17.

Off-to-on delay is in effect.

Single Circuit Stoppage Ð Single circuit stoppage can be caused by the following:

1.Low oil pressure in lead compressor

2.Open contacts in lead compressor high-pressure switch

3.Low refrigerant pressure

4.Thermistor failure

5.Transducer failure

6.Ground fault in lead compressor indicator (indicator is ®eld-supplied on 040-060, 070 [60 Hz], and 080-110 and associated modular units)

7.High suction superheat

8.Low suction superheat

9.Lead compressor circuit breaker trip. Stoppage of one circuit by a safety device action does not affect other circuit. When a safety device trips on a lead compres- sor, circuit is shut down immediately and EXV closes.

10.Ground fault for any circuit compressor (130-210 and associated modular units).

Lag Compressor Stoppage Ð Lag compressor stop- page can be caused by the following:

1.Open contacts in high-pressure switch

2.Compressor ground fault (indicator is ®eld-supplied on 040-060, 070 [60 Hz], and 080-110 and associated modu- lar units)

3.Compressor circuit breaker trip

4.Not required to run to meet cooling load requirement

POWER FAILURE EXTERNAL TO THE UNIT Ð Unit restarts automatically when power is restored.

Alarms and Alerts Ð These are warnings of abnormal or fault conditions, and may cause either one circuit or the whole unit to shut down. They are assigned code numbers as described below. These code numbers are displayed

on the HSIO when the Manual background subfunction is entered. A

fault that affects one one circuit of the chiller will generate an alert, and a fault that affects the entire unit will generate an alarm.

Following is a detailed description of each alarm and alert code error and possible cause. Manual reset is accomplished by moving LOCAL/ENABLE-STOP-CCN Switch to STOP position, then back to LOCAL or CCN position. See Table 16 for listing of each alarm and alert code.

Code 0 No alarms or alerts exist Codes 1 - 8 Compressor failure

If DSIO-LV or -EXV relay module control relay feedback switch or signal is sensed as open during operation of a com- pressor, microprocessor detects this and stops compressor, energizes alert light, and displays a code of 1, 2, 3, 4, 5, 6, 7, or 8 depending on the compressor. Compressor locks off; to reset, use manual reset method.

If lead compressor in a circuit shuts down, the other com- pressors in the circuit stop and lock off. Only the alert mode for lead compressor is displayed.

The microprocessor is also programmed to indicate com- pressor failure if feedback terminal on DSIO-LV or -EXV J3 terminal strip receives voltage when compressor is not sup- posed to be on.

NOTE: It takes 5 seconds for the control to generate the alarm code and lock out the compressor(s) on compressor failure code(s) 1 through 8.

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Carrier 30GN040-420 operating instructions Cooling load satised