SERVICE
ELECTRIC SHOCK HAZARD
Turn off all power to unit before servicing. The
Coil Cleaning Ð Clean the coils with a vacuum cleaner, compressed air, water, or a
Refrigerant Circuit
LEAK TESTING Ð Units are shipped with a holding charge of
REFRIGERANT CHARGE (Refer to Table 3A, 3B, 4A, or 4B) Ð At the liquid line connection point on each circuit is a
Charging with Unit Off and Evacuated Ð Close liquid line service valve before charging. Weigh in charge shown in Table 3A, 3B, 4A, or 4B. Open liquid line service valve; start unit and allow it to run several minutes fully loaded. Check for a clear sight glass. Be sure clear condition is liq- uid and not vapor. Complete charging the unit in accordance with
Charging with Unit Running Ð If charge is to be added while unit is operating, it is necessary to have all condenser fans and compressors operating. It may be necessary to block con- denser coils at
Troubleshooting Ð Refer to Troubleshooting chart lo- cated at back of book.
Oil Pressure Safety Switch (OPS) Ð An oil pres- sure safety switch for each of the independent refrigerant circuits shuts off the compressor in that circuit if oil pressure is not established at
Compressor Motor Protection
CIRCUIT BREAKER Ð A manual reset, calibrated trip cir- cuit breaker for each compressor protects against overcur- rent. Do not bypass connections or increase size of circuit breaker for any reason. If trouble occurs, determine the cause and correct it before resetting the breaker.
DISCHARGE GAS THERMOSTAT Ð A sensor in the cylinder head of each compressor (Fig. 29) shuts down the compressor if excessively high discharge gas temperature is sensed. If the discharge gas thermostat shuts the unit down, it may be reset by the thermostat or power disconnect switch.
CRANKCASE HEATER (See Fig. 29) Ð Each compressor has an electric crankcase heater located in the bottom cover.
The heater is held in place by a clip and bracket and must be tightly connected since exposure to the air causes the heater to burn out. Each heater is wired into the compressor control circuit through a relay which energizes only when the com- pressor is off. The heater keeps the oil at a temperature that prevents excessive absorption of refrigerant during shut- down periods.
Energize the crankcase heaters when the unit is not run- ning except during prolonged shutdown or servicing. Ener- gize the heaters at least 24 hours before restarting the unit after prolonged shutdown.
TIME GUARD FUNCTION Ð This function prevents com- pressors from
Fan Motor Protection Ð Fan motors are protected by a single circuit breaker for all motors.
Head Pressure Control Ð Head pressure control re- duces condenser capacity under
FAN CYCLING Ð All condensing units have standard pro- vision for fully automatic intermediate season head pressure control through fan cycling (see Table 17).
Units 38AH094,104 Ð Fans no. 3 through 6 are cycled by pressure control.
Units 38AH124,134 Ð Fans no. 3 and 4 on each unit mod- ule are cycled by pressure control. On module 134B only, fans no. 5 and 6 are cycled by an
Pressure control is achieved via a fan cycling pressure switch located on the cylinder head of the unit or circuit lead com- pressor (see Fig. 29).
The
Table 17 Ð Fan Cycling Control Ð Psig (kPag)
Control by Pressure* | ± 10 (69) |
Switch Opens | 160 (1103) |
Switch Closes | 255 (1758) |
*On all units, fans no. 3 and 4; also on unit 38AH074, 084 (dual- circuit units only) and 38AH094,104, fans no. 5 and 6.
NOTE: Fans no. 1 and 2 are noncycling. Units 38AH074,084 optional
Modules 124A, 124B,Module 134B 134A
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