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38AUZ*25 Compressor Assembly Rear View, 38AUD*25 Compressor Assembly Rear View, C10215
Models:
38AU
1
41
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Troubleshooting
Install
38AUZ*16 Charging Chart Novation
Dimension
Maintenance
Power Wiring Connections
Comfort Alert Diagnostic Module
Typical Piping Connection Assembly
Adjust Refrigerant Charge
Unbalanced 3-PhaseSupply Voltage
Page 41
Image 41
38AU
C10215
Fig. 40 - 38AUZ*25 Compressor Assembly (Rear View)
C10091
Fig. 41 - 38AUD*25 Compressor Assembly (Rear View)
41
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Image 41
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Contents
Installation, Start---Upand Service Instructions
CONTENTS
38AU Air Cooled Condensing Units 60 Hz
With PuronR R---410ARefrigerant Sizes
INSTALLATION GUIDELINE
SAFETY CONSIDERATIONS
Replacement/Retrofit - R-22to PuronR
UNIT OPERATION AND SAFETY HAZARD
38AU
Installation
UNIT DAMAGE HAZARD
38AU
Fig. 1 - 38AU**16 Unit Dimensions
38AU
Fig. 2 - 38AU**25 Unit Dimensions
UNIT
38AUZ*25
UNIT SIZE 38AU
38AU
UNIT SIZE 38AU
38AU
UNIT SIZE 38AU
38AU
UNIT SIZE 38AU
38AU
Fig. 3 - Model Number Nomenclature
3 8 A U Z A 2 5 A 0 G 6 A 0 A 0 A
Fig. 4 - Serial Number Nomenclature
38AU
Step 2 - Complete Pre-InstallationChecks
INSTALLATION
Fig. 5 - Service Clearance Dimensional Drawing
Matching 38AU Model To Evaporator Coil
Step 3 - Prepare Unit Mounting Support
Provide Safety Relief
Step 4 - Rig and Mount the Unit
Step 5 - Complete Refrigerant Piping Connections
Suction Riser
Liquid Lift
38AU
Model
Hot Gas Bypass
Insulate Suction Lines
38AUD Piping Connections
38AU
Install Filter Driers and Moisture Indicators
Fig. 6 - 38AUD Service Valve Locations
Fig. 7 - Typical Evaporator Coil Connections 40RU
Puron-dutyFilter Driers
Typical 38AUZ Systems
Install Liquid Line Solenoid Valve
Typical 38AUD Systems
Capacity Control Liquid Line Solenoid Valve
Fig. 10 - Typical Piping Connection Assembly
Step 6 - Install Accessories
Evacuation/Dehydration
Preliminary Charge
Fig. 11 - Disconnect Switch and Unit
Field Power Supply
Units Without Factory-InstalledDisconnect
Units with Factory-InstalledDisconnect
Fig. 14 - Powered Convenience Outlet Wiring
Fig. 12 - Power Wiring Connections
Convenience Outlets
ELECTRICAL OPERATION HAZARD
Field Control Wiring
Fig. 16 - Weatherproof Cover Installation
Convenience Outlet Utilization
38AU
Control Transformer Wiring
38AUD Control Circuit Wiring
Fig. 19 - Control Transformer Wiring
Thermostat
Legend and Notes for Table
5.Unbalanced 3-PhaseSupply Voltage
38AU
PRE-START-UP
To correct phase order
START-UP
System Check
Adjust Refrigerant Charge
Advanced Scroll Temperature Protection ASTP
Using plotted operating point
Start Unit
38AUZ*25 Check Compressor Oil Level
Fig. 23 - 38AUZ*16 Charging Chart Novation
Fig. 22 - Recommended Oil Level - 38AUZ*25
Final Checks
38AU
Fig. 24 - 38AUD*16 Charging Chart Novation
CIRCUIT
CIRCUIT
Fig. 26 - 38AUZ*25 Charging Chart RTPF
Fig. 25 - 38AUZ*16 Charging Chart RTPF
38AU
C10947
C10949
Fig. 27 - 38AUD*16 Charging Chart RTPF
38AU
C10950
Fig. 28 - 38AUD*25 Charging Chart RTPF
38AU
C10212A
38AU
C10213A
38AU
Base Unit Controls
OPERATING SEQUENCE
Indoor Supply Fan
Cooling, Unit Without Economizer
SERVICE
ROUTINE SYSTEM MAINTENANCE
Seasonal Maintenance
Synthetic Roof Precautionary Procedure
Factory High-FlowAccess Ports
Field Refrigerant Access Ports
Fig. 31 - CoreMax Access Port Assembly
SEAT
38AU
Comfort Alert Diagnostic Module
Fig. 32 - CADM Housing/LED Locations
Status LED Troubleshooting Information
Table 11 - LED Status Codes
38AU
Status LED
Compressor Overtemperature Protection IP
Table 12 - CADM Troubleshooting
Low-PressureSwitch
High-PressureSwitch
Compressors Service Valves
Condenser Fans/Motors Access Panel Control Box
Fig. 34 - 38AUD Size 16 Cabinet
Fig. 35 - 38AUD*16 Piping
Fig. 37 - 38AUD*16 Compressor Assembly Rear View
Fig. 36 - 38AUZ*16 Compressor Assembly Rear View
Equalization LPS
Oil Equalizer Line
Fig. 39 - 38AUD*25 Piping
Fig. 38 - 38AUZ,D Size 25 Cabinet
Condenser Fans/Motors Access Panel Control Box
Compressors Service Valves
Fig. 41 - 38AUD*25 Compressor Assembly Rear View
Fig. 40 - 38AUZ*25 Compressor Assembly Rear View
38AU
C10215
Repairing NOVATION Condenser Tube Leaks
NOVATION Coil Cleaning and Maintenance
Coil Type Identification
NOVATIONt Type
UNIT RELIABILITY HAZARD
Replacing NOVATIONt Condenser Coil
UNIT DAMAGE HAZARD
38AU
FASTENER TORQUE VALUES
TROUBLESHOOTING
Table 13 - Torque Values
38AU
38AU
TROUBLESHOOTING cont
APPENDIX A
Wiring Diagram List
APPENDIX B
Air Conditioner & Heat Pump with PURON→
Troubleshooting
Low Ambient Option - Factory Installed
APPENDIX C
Operation
Fig. 45 - Motormaster Sensor Location
Fig. 44 - Motormaster Sensor Location
38AUZ*16 & 38AUD*16 Novation
38AUZ*16/25 & 38AUD*16/25 RTPF
38AU
Table 14 - Wind Baffle Dimension
C10363A
Fig. 46 - Wind Baffles - Fabrication
38AU
C10366
38AU
FRONT
Fig. 48 - Wind Baffle Installation - 15 Ton Units
LEFT
BACK
FRONT
Fig. 49 - Wind Baffle Installation - 20 Ton Units
BACK
LEFT
Catalog No 38AU---09SI
38AU
Edition Date 11/10
Replaces 38AU---07SI
I. PRELIMINARY INFORMATION
START-UPCHECKLIST
II. PRE-START-UP
OUTDOOR UNIT
38AU
CHECK VOLTAGE IMBALANCE