Brick Motion Controller Hardware Reference Manual

INTRODUCTION

The Brick Motion Controller is a fully scaleable automation controller utilizing the intelligence and capability of its embedded Turbo PMAC2. With the ability to store programs locally and built-in PLC execution, it is programmable for virtually any kind of automation application. This allows for complete machine motion and logic control.

This product has 4 or 8 (optional) axes of analog +/-10V filtered-PWM (12-bit resolution) or pulse and direction outputs as standard. Options are available for dual true-DAC analog outputs at 18-bit resolution or Direct-PWM with current loop. Feedback with quadrature incremental encoders is standard. Options for sinusoidal, resolver or serial encoders are available.

The Brick Motion Controller provides a standard I/O capability of 16 inputs and 8 outputs at 12-24volts fully protected and isolated with separate commons for each bank of 8 inputs. Outputs are rated for 1 ampere each and are thermal- fuse protected. Outputs can be current sinking or sourcing depending on use of common emitter or common collector connections. Additional I/O is an option (up to 64 inputs and 32 outputs). Also an option for up to four 16 bit analog

inputs is available.Brick Motion

Controller

The Brick Motion Controller’s functionality doesn’t stop there, but also includes features such as extensible I/O via ModBus TCP master, or ModBus TCP slave for third party HMI hardware. Our PC- based HMI package connected through USB 2.0 or Ethernet makes the Brick Motion Controller a powerful single-source solution.

Brick Motion Controller Features

The Brick Motion Controller is capable of controlling up to eight axes with direct-PWM commands.

Motorola DSP 56k digital signal processor

Turbo PMAC2 CPU (for kinematics, open servo, NC applications)

Fully Configurable via USB2.0 and/or Ethernet TCP/IP (100 Base-T)

Operation from a PC

Stand-alone operation

Linear and circular interpolation

256 motion programs capacity

64 asynchronous PLC program capability

Rotating buffer for large programs

36-bit position range (± 64 billion counts)

Adjustable S-curve acceleration and deceleration

Cubic trajectory calculations, splines

Set and change parameters in real time

Torque, Velocity and Position control standard

Small footprint saves space

Full rated temperature cooling standard (no need for additional fans)

16 inputs (expandable to 32 with option) fully-protected and isolated with separate commons for two banks of eight

Eight thermal-fuse protected outputs (expandable to 16 with option) rated for 0.5A @ 24VDC each (Flexible outputs allow for sinking or sourcing of current depending on whether the common emitter or common collector is used.)

Introduction

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Delta Tau 5xx-603869-xUxx manual Introduction, Brick Motion Controller Features