World Class
Essential Instructions
Effective November, 2001 Rev
Highlights of Changes
Effective May, 1999 Rev
Summary
Effective May, 2005 Rev
Appendix a
Effective July, 2002 Rev
Effective February, 1992 Rev
Appendix B
Effective January, 1995 Rev
Page
Effective June, 1994 Rev
Appendix D
Revised view of check valve in Figure D-3
Effective June, 1999 Rev
Appendix E
Figuration. Revised replacement parts list
Effective April, 1995 Rev
Appendix J
Effective June, 1995 Rev
Page
World Class
Table of Contents
List of Illustrations
Calibrate O2 Sub-Menu
List of Tables
World Class
Definitions
Preface
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Glossary of Terms
Vee Deflector
Reference Air
Semiautomatic Calibration
Thermocouple
Complete World Class 3000 System
What YOU Need to Know
Use this Quick Start Guide if
Quick Start Guide
Quick Start Guide for IFT 3000 Systems
Line Voltage Jumper Section Install
Performing a Manual Semiautomatic Calibration
Setting up the Analog Output
Technical Support Hotline
Hart Communicator Fast KEY Sequences
Component Checklist of Typical System Package Contents
Section Description and Specifications
Scope
System Overview
System Description
System Features
System Configuration
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Standard
HPS
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World Class
Oxygen Analyzer Probe Installation
Section Installation
Selecting Location
Probe Installation Sheet 1
Probe Installation Sheet 2
Probe Installation Sheet 3
Probe Installation Sheet 4
Probe Installation Sheet 5
Orienting the Optional Vee Deflector
Reference Air Package
Service Required
Electrical Connections
Intelligent Field Transmitter IFT Installation
Power Supply Board Jumper Configuration
IFT Power Supply Board Jumpers
Wiring Layout for IFT Systems without HPS
Output Jumper
Condition during Microcontroller failure Switch SW3
Jumper Configuration
Heater Power Supply Installation
IFT Microprocessor Board
10. Interconnect Board Jumper Configuration
Refer to -16 for fuse locations and specifications
12. Outline of Heater Power Supply Electrical Connections
J8 + +
Conductor
14. Heater Power Supply Wiring Connections
16. Jumpers on HPS Mother Board
Gas Connections
Multiprobe Calibration GAS Sequencer Installation
18. MPS Gas Connections
Refer to -19 for fuse locations and specifications
19. MPS Probe Wiring
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Overview
Section Setup
Configuring the Analog Output
Setting Calibration Parameters
Configuring Efficiency Calculations
Setting the O2 Alarm Setpoints
Configuring the Relay Outputs
Overview
Calibration
Analog Output Calibration
System Calibration
Liquid Carbonic GAS Corp Specialty GAS Laboratories
Calibration Methods
Scott Environmental TECHNOLOGY, INC. Scott Specialty Gases
% O
Portable Rosemount Analytical Oxygen Calibration Gas Kit
Fully Automatic Calibration
Typical Automatic Calibration System
Figure analog output
Automatic Calibration Parameters
Calibration Record For Rosemount Analytical In Situ O2 Probe
World Class
Hart Communicator Interface Devices
Section General User Interface GUI Operation
Index No Control/LED Description
Deluxe Version IFT Displays and Controls
Help KEY
Quick Reference Chart
MENU, SUB-MENU, Help Or Parameter Name Message Probe Data
Calibrate O2
Probe Data Sub-Menu
Calibrate O2 SUB-MENU Setup SUB-MENU
SUB-MENU Selection Parameter Description
Quick Reference Chart Sheet 1
Quick Reference Chart Sheet 2
Quick Reference Chart Sheet 3
Quick Reference Chart Sheet 4
Quick Reference Chart Sheet 5
Calibrate O2 Sub-Menu
XD XH
SUB-MENU Selection Parameters Description
Setup Sub-Menu
Xfer Fnct
Selected in the Setup sub-menu
Range Values
Constant United States Europe GAS OIL
Dual Range Setup
Normal Range Values
Efficiency Constants
Special Troubleshooting Notes
Section Troubleshooting
System Troubleshooting
IFT Status Codes
Heater Troubleshooting Problem
Heater Problem
World Class
Status is ResHi or CalEr Cell mV = -20 to 120 mV normal
Cell Problem
Cell Troubleshooting Problem
Status is LowO2 Cell mV = -127 mV
Status is Res Hi Cell mV = -120 to 20 mV
IFT Troubleshooting Problem
IFT Problem
Faulty GUI or LDP IFT LED is Flashing
Status is ResHi or CalEr Cell mV is between -20 to 120 mV
MPS Problem
MPS Troubleshooting Problem
Status is NoGas Cell mV is between -20 to 120 mV
Performance Problem Troubleshooting
Performance Problem Process Response is Suspect
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Section Return of Material
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Section Appendices
Appendix a
Figure A-2. Main Probe Components
Oxygen Analyzer Probe General
Table A-1. Specifications for Oxygen Analyzing Equipment.1
Cell and Flange Assembly
Probe Assembly Exterior
Probe Tube Assembly
Cell General
Inner Probe Assembly
Probe Options
Cable Assembly
Abrasive Shield Assembly
Probe Junction BOX
View a
Ceramic Diffusion Assembly
Figure A-8. Ceramic Diffusion/Dust Seal Assembly
Probe Mounting Jacket Options
Snubber Diffusion/Dust Seal Assembly
Figure A-15. Bypass Probe Option Sheet 1
Figure A-15. Bypass Probe Option Sheet 2
Group Code Description
Extended Temperature By-Pass Arrangements 2400F 1300C
Table A-2. Fault Finding Symptom Check Remedy
Probe Troubleshooting
Probe Troubleshooting
Probe Faults
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Figure A-16. Flowchart of Probe Related Problems, #1
Figure A-17. Flowchart of Probe Related Problems, #2
Cell Replacement
Service and Normal Maintenance
Probe Recalibration
Figure A-18. Cell Wiring Connection
General
Optional Ceramic Diffusion Element Replacement
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Figure A-21. Probe Junction Box Mechanical Connections
Replacement of Contact Thermocouple Assembly
Contact Heater Screws Not Shown Thermocoupler
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Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View
Figure A-25. High Temperature Corrosive Environment Kit
Index No
Replacement Parts
Figure A-9
Figure B-1. HPS 3000 Heater Power Supply Field Module
Appendix B, REV HPS 3000 Heater Power Supply Description
Front
Theory of Operation
Table B-1. Specifications for Heater Power Supply
Overview HPS 3000 Troubleshooting
HPS 3000 Troubleshooting
Symptom
Figure B-5. HPS Troubleshooting Flowchart, #2
Figure B-6. HPS Troubleshooting Flowchart, #3
Transformer Replacement
Fuse Replacement
Mother Board Replacement
Daughter Board Replacement
Figure B-7. Heater Power Supply, Exploded View
Part Number Description
Table B-2. Replacement Parts for Heater Power Supply
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Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer
20 to 160F -30 to 71C
Figure D-3. Typical Automatic Calibration System
Bebco Model Z-PURGE Rear View
Symptom Check Fault Remedy
MPS 3000 Troubleshooting
Troubleshooting
Table D-2. Fault Finding
Figure D-5. MPS Troubleshooting Flowchart
Power Supply Replacement
Solenoid Valve Replacement
4543
Pressure Adjustments
Pressure Regulator Maintenance
Condensation Drain
Adding Probes to the MPS
Flowmeter Adjustments
Figure D-6 1A97909H01 Power Supply
World Class
Heater optional
Power Supply Board
Interconnect Board
GUI/LED Display Board
Purge optional
Table E-1. Specifications for Intelligent Field Transmitter
Heater Power Supply Optional IFT
Equipment Status LCD Displays
IFT 3000 Troubleshooting
IFT Troubleshooting
Microprocessor Status LED
Figure E-3. IFT Troubleshooting Flowchart, #1
Symptom Microprocessor Board LED is Steady on
Symptom Component Failure
Table E-2. GUI Equipped IFT Fault Finding
Figure E-6. Intelligent Field Transmitter, Exploded View
Replace Fuse
Remove Power and Open Cover
Remove Electronics Chassis from Enclosure
Figure E-7. Microprocessor Assembly Exploded View
Replace FAN
Replace Power Supply Board
Replace Microprocessor Board
Replace Interconnect Board
Figure E-8. Electronics Chassis Exploded View
Replace Heater and Thermoswitch
Install Electronics Chassis
Replace Transformer
Figure E-9. Electronics Chassis Installation
Close Cover and Restore Power
Replace GUI Assembly or
Ribbon Cable
Figure E-8 1N04946G01 Transformer
Figure J-1. Typical Hart Communicator Package, Model 275D9E
Specifications
Method 1, For Load Resistance 250 Ohms
Hart Communicator Signal Line Connections
Hart Communicator PC Connections
Load Resistor See Note Hart Communicator
World Class 3000 IFT Applications
Operation
OFF-LINE and ON-LINE Operations
Menu Tree for Hart Communicator
Figure J-4. Menu Tree for IFT 3000 Applications Sheet 1
Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2
Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3
Troubleshooting Flowchart
Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1
Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2
Returning Equipment to the Factory
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Section Index
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Rosemount Analytical Warranty
World Class 3000 Probe HPS Serial No Order No IFT MPS