World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

SECTION 2

INSTALLATION

2-1 OXYGEN ANALYZER (PROBE)

INSTALLATION

Before starting to install this equip- ment, read the "Safety instructions for wiring and installation of this appara- tus" at the front of this Instruction Manual. Failure to follow the safety in- structions could result in serious in- jury or death.

a.Selecting Location

1.The location of the probe in the stack or flue is most important for maximum accuracy in the oxygen analyzing pro- cess. The probe must be positioned so that the gas it measures is representa- tive of the process. Best results are normally obtained if the probe is posi- tioned near the center of the duct (40 to 60% insertion). A point too near the edge or wall of the duct may not pro- vide a representative sample because of the possibility of gas stratification. In addition, the sensing point should be selected so that the process gas tem- perature falls within a range of 50° to 1300°F (10° to 704°C). Figure 2-1 pro- vides mechanical installation references.

2.Check the flue or stack for holes and air leakage. The presence of this con- dition will substantially affect the accu- racy of the oxygen reading. Therefore, either make necessary repairs or install the probe upstream of any leakage.

3.Ensure that the area is clear of ob- structions internal and external that will interfere with installation. Allow ade- quate clearance for removal of probe (Figure 2-1).

4.If the probe is to be mounted outside, subject to rain and snow conditions, make sure the back of the probe (out- side of the duct) is insulated to prevent the formation of flue gas condensate in the calibration gas lines.

Do not allow the temperature of the probe junction box to exceed 300°F (149°C) or damage to the unit may re- sult. If the probe junction box tempera- ture exceeds 300°F (149°C), the user must fabricate a heat shield or provide adequate cooling air to the probe junc- tion box.

b.Mechanical Installation

1.Ensure that all components are avail- able for installation of the probe. En- sure that the system cable is the required length. If equipped with the optional ceramic diffusor element, en- sure that it is not damaged.

2.The probe may be installed intact as it is received. It is recommended that you disassemble the adapter plate for each installation.

NOTE

An abrasive shield is recommended for high velocity particulate in the flue stream (such as those in coal fired boilers, kilns, and recovery boilers). Vertical and horizontal brace clamps are provided for 9 ft and 12 ft (2.75 m and 3.66 m) probes to provide me- chanical support of the probe. Refer to Figure 2-1, sheet 5.

3.Weld or bolt adapter plate (Figure 2-1) onto the duct.

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-1

Page 36 Page 38
Page 37
Image 37
Emerson 3000 instruction manual Section Installation, Oxygen Analyzer Probe Installation, Selecting Location
Page 36 Page 38

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
Top Page Image Contents