Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

World Class 3000

 

 

Table 6-1. IFT Status Codes

 

 

Off

Heater power has been turned OFF by the electronics. The display shows 0% O2. Several con-

 

ditions may cause the OFF status:

 

1.

The cell heater temperature is below -50°C. The thermocouple wires may be reversed.

 

2.

The cell temperature is more than 70°C above the set point. The heater is out of control.

 

 

The triac module may have failed.

 

3.

The cell heater thermocouple voltage has remained within +1.5 mV for more that 4 minutes.

 

 

The thermocouple may be shorted.

 

4.

The AD590 voltage is below 50.0 mV (50K or -223°C). The AD590 is not connected.

 

5.

The AD590 voltage is above 363 mV (363K or 90°C). If HPS is used with IFT, then IFT in-

 

 

terconnect board has JM1 in position connecting two AD590s in parallel.

PrbEr

The probe is disconnected or cold, or leads are reversed.

 

 

HtrEr

There is a fault within the heater system. The heater temperature is more than +25°C from the

 

set point. When the unit is first turned ON, HtrEr is normal. The heater may take 0.5 to 1.0

 

hours to warm up.

InCal

The system is currently undergoing calibration. If Output Tracks is set to YES, the output will

 

show changing O2 values. If Output Tracks is set to NO, the output will hold the pre-calibration

 

value.

LowO2

The measured O2 value is below the low O2 alarm limit. The problem may be in the probe or the

 

process.

HiO2

The measured O2 value is above the high O2 alarm limit. The problem may be in the probe or

 

the process.

NoGas

Test gas pressure is too low. Pressure switches are set to trigger this alarm at 12 to 16 psig (83

 

to 110 kPa gage). Test gas regulators are usually set at 20 to 25 psig (138 to 172 kPa gage).

 

Possible causes are:

 

1.

At least one test gas pressure switch is open.

 

2.

A test gas cylinder is empty.

 

3.

There is an MPS or piping failure.

 

4.

If MPS is not connected, CALRET and NOGAS signals should be jumpered on the intercon-

 

 

nect board.

CalEr

An error occurred during the last calibration. The error may be one of the following:

 

1.

The new calculated slope value is outside the range 34.5 to 57.6 mV/decade.

 

2.

The new calculated constant value is outside the range +20.0 to -20.0 mV.

 

3.

The test gas pressure switch opened during calibration.

 

Ensure that the proper test gases are being used, and that the gas flows are set properly. Refer

 

to Appendix D for additional MPS troubleshooting information.

ResHi

The resistance calculated during the last good calibration was greater than the High Resistance

 

Alarm limit set in the calibration setup. The resistance limit may be set wrong, or there is a

 

problem with the probe.

Ok

Operation appears to be normal.

 

 

(blank

A possible failure within the IFT. Check the LED on the microprocessor board to help isolate

screen)

problems. See IFT Problem in the troubleshooting tables.

 

 

 

6-2 Troubleshooting

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 88
Image 88
Emerson 3000 instruction manual IFT Status Codes

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.