World Class 3000

Instruction Bulletin

Appendix E Rev. 4.6 May 2005

E-9 REPLACE MICROPROCESSOR BOARD

a.Remove four screws (1, Figure E-7) and washers (2).

Pull very carefully on the microproc- essor board to ensure that none of the mating connector pins are dam- aged.

b.Carefully unplug and remove microproc- essor board (3) from interconnect board

(4).

c.Carefully line up connector of new micro- processor board (3) and interconnect board (4). Plug in mating connectors.

d.Secure microprocessor board (3) to mounting plate (5) with screws (1) and washers (2).

E-10 REPLACE INTERCONNECT BOARD

a.Carefully tag and remove the jumper wires from terminal strip on interconnect board (4, Figure E-7). Jumper wires must be installed in same terminals on re- placement interconnect board.

b.Remove screws (6) and washers (7).

Pull very carefully on the intercon- nect board to ensure that none of the mating connector pins are dam- aged.

c.Carefully unplug and remove interconnect board (4) from microprocessor board (3).

d.Carefully line up connector of new inter- connect board (4) and microprocessor board (3). Plug in mating connectors.

e.Secure interconnect board (4) to mount- ing plate (5) with screws (6) and washers

(7).

f.Reconnect tagged jumper wires to mating terminals of interconnect board (4).

E-11 REPLACE FAN

a.Remove screws (8, Figure E-7), self- locking hex nuts (9), and fan (10) from mounting plate (5).

b.Cut fan lead wires (only) at connector side of installed heat shrink.

c.Strip 0.5 to 0.6 in. (13 to 15 mm) of wire insulation from fan leads of fan and heater connector plug (11).

d.Slide one 2-in. (50 mm) length of heat shrink tubing onto each lead of fan (10).

e.Connect and solder lead wires of new fan (10) to mating lead wires on fan and heater connector plug (11). Install heat shrink tubing over soldered lead wire connections.

f.Attach fan (10) with screws (8) and self- locking hex nuts (9) to mounting plate (5).

E-12 REPLACE POWER SUPPLY BOARD

a.Loosen two screws (1, Figure E-8) and remove protective cover (2). Remove standoffs (3).

b.Unplug transformer connector plugs (not shown) from power supply board (4).

c.Remove three screws (5), two plastic washers (6), and external lock washer (7). Remove power supply board (4).

d.Install new power supply board (4) on electronics chassis (8). Secure power supply board with screws (5), washers (6 and 7), and standoffs (3).

e.Install protective cover (2) and screws (1) to secure the cover.

f.Connect transformer connector plugs (not shown) to mating receptacles on power supply board (4).

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices E-11

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Emerson 3000 Replace Microprocessor Board, Replace Interconnect Board, Replace FAN, Replace Power Supply Board
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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