Instruction Bulletin

Appendix A Rev. 3.9 May 2005

World Class 3000

d.Cell - General

The components which make up the cell are machined to close tolerances and assembled with care to provide accurate oxygen measurements. Any replacement requires attention to detail and care in assembly to provide good results.

Failure to follow the instructions in this manual could cause danger to personnel and equipment. Read and follow instructions in this manual carefully.

The oxygen probe includes an inner electrode for the cell assembly. It consists of a platinum pad and a platinum/inconel composite wire which produces the cell constant offset voltage described in the Nernst equation.

With this pad and wire, the constant will be between -10 and +15 mV. The cell constant is noted in the calibration data sheet supplied with each probe.

Every probe should be calibrated and checked after repair or replacement of cell, pad and wire, heater, and thermocouple, or after disassembly of the probe.

A-3 INNER PROBE ASSEMBLY

The inner probe assembly, Figure A-5, consists of six main parts:

b.A heater that is helically wrapped on a quartz support cylinder and insulated.

c.A chromel-alumel thermocouple which acts as the sensing element for the temperature controller. (Not visible in Figure A-5; located within ceramic support rod.)

d.A platinum screen pad which forms electrical contact with the inner electrode of the electrochemical cell. (Not visible in Figure A-5; located at end of ceramic support rod.) The pad is attached to an inconel wire which carries the signal to the terminal strip.

e.A V-strut assembly to give support to the inner probe assembly.

f.A tube to carry reference air to the cell.

Turn to Service and Normal Maintenance, for repair procedures for probe components.

HEATER

 

INSULATING

 

 

GASKET

REFERENCE

 

 

V-STRUT

 

AIR TUBE

 

 

CERAMIC

SUPPORT

ROD

a.Ceramic support rod with four holes running through the length. The holes serve as insulated paths for the cell signal wire and thermocouple wires.

27270015

Figure A-5. Inner Probe Assembly

A-4 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson 3000 instruction manual Cell General, Inner Probe Assembly
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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