Instruction Manual
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING
MUST properly install, use, and maintain them
MUST be adhered to
Read all instructions
HIGHLIGHTS OF CHANGES
HIGHLIGHTS OF CHANGES (CONTINUED)
TABLE OF CONTENTS
Page
LIST OF ILLUSTRATIONS
LIST OF TABLES
PREFACE
DEFINITIONS
NOTE TO USERS
IMPORTANT
SAFETY INSTRUCTIONS
FOR THE WIRING AND INSTALLATION
OF THIS APPARATUS
BELANGRIJK
VIGTIGT
Page
TÄRKEÄÄ
IMPORTANT
Wichtig
Sicherheitshinweise für den Anschluß und die Installation dieser Geräte
IMPORTANTE
VIKTIG
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VIKTIGT
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CERAMIC FIBER PRODUCTS
MATERIAL SAFETY DATA SHEET
JULY 1
PRODUCT NAME
CHEMICAL FAMILY
APPEARANCE AND ODOR
SPECIFIC WEIGHT: 12-25LB./CUBIC FOOT
BOILING POINT:
VOLATILES (% BY WT.): N.A
MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES
THRESHOLD LIMIT VALUE
EFFECTS OF OVER EXPOSURE
EXPOSURE TO USED CERAMIC FIBER PRODUCT
SPECIAL TOXIC EFFECTS
EMERGENCY FIRST AID PROCEDURES
STABILITY/CONDITIONS TO AVOID
HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID
INCOMPATIBILITY/MATERIALS TO AVOID
HAZARDOUS DECOMPOSITION PRODUCTS
STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED
WASTE DISPOSAL METHODS
RESPIRATORY PROTECTION
PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
CONCENTRATION
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WHAT YOU NEED TO KNOW
REMOTE ELECTRONICS WITH
INTEGRAL SPS OPTION
WALL-MOUNTEDSPS OPTION
Figure 2. Installation Options – Oxymitter 4000 with Remote Electronics
CAN YOU USE THE FOLLOWING
QUICK START GUIDE
QUICK START GUIDE
FOR OXYMITTER 4000 SYSTEMS
Figure 3. Oxymitter 4000 with SPS 4000 Wiring Diagram
Figure 4. Oxymitter 4000 without SPS 4000 Wiring Diagram
QUICK REFERENCE GUIDE
MANUAL CALIBRATION INSTRUCTIONS
HART COMMUNICATOR FAST KEY SEQUENCES
SECTION
DESCRIPTION AND SPECIFICATIONS
Figure 1-1.Typical System Package
c.System Configuration
d.System Features
INTEGRALLY
MOUNTED
SPS
Figure 1-3.Membrane Keypad
Figure 1-4.Local Operator Interface (LOI)
Figure 1-5.Model 751 LCD Display Panel
e. Handling the Oxymitter
Figure 1-6.Oxymitter 4000 HART Communications and AMS Application
f.System Considerations
Instruction Manual
STANDARD
IMPS 4000 MULTIPROBE
AUTOCALIBRATION OPTION
SPS 4000 SINGLE PROBE
(WITH REFERENCE AIR OPTION)REMOTE ELECTRONICS
Figure 1-8.Typical System Installation – Oxymitter 4000 with Remote Electronics
1-3IMPS 4000 (Optional)
1-4SPS 4000 (Optional)
a.Mounting
b.Components (Figure 1-9)
c.Operation
FRONT VIEW
REAR VIEW (OF MANIFOLD ONLY)
Figure 1-9.SPS
Figure 1-10.Model 751 Remote Powered Loop
LCD Display
1-5MODEL 751 REMOTE POWERED LOOP LCD DISPLAY
1-6PROBE OPTIONS
a.Diffusion Elements
Figure 1-13.Hastelloy Cup-Type
Diffusion Assembly
b.Abrasive Shield Assembly
Figure 1-14.Abrasive Shield Assembly
In highly abrasive applications, rotate the shield 90 degrees at normal
service intervals to present a new wear surface to the abrasive flow stream
1-7SPECIFICATIONS Oxymitter
Page
Table 1-1.Product Matrix
Table 1-1.Product Matrix (Continued)
Table 1-2.Calibration Components
Part Number
Description
Table 1-3.Intelligent Multiprobe Test Gas Sequencer Versions
Number of
Part
Oxymitter
Number
INSTALLATION
Figure 2-1.Oxymitter 4000 Probe Installation
REMOTE ELECTRONICS
WITH MEMBRANE KEYPAD AND BLIND COVER
WITH LOI AND WINDOW COVER
Figure 2-2.Oxymitter 4000 Remote Electronics Installation
HORIZONTAL MOUNTED SPS 4000 A
VERTICAL MOUNTED SPS 4000 A
Figure 2-3.Oxymitter 4000 Installation (with SPS 4000)
Figure 2-4.Oxymitter 4000 with Abrasive Shield
Figure 2-5.Oxymitter 4000 Adapter Plate Dimensions
Figure 2-6.Oxymitter 4000 Adapter Plate Installation
Figure 2-7.Oxymitter 4000 Abrasive Shield Bracing Installation
Figure 2-8.Orienting the Optional Vee Deflector
c.Remote Electronics Installation
Figure 2-9.Installation with Drip Loop and Insulation Removal
Disconnect and lock out power before connecting the power supply
b.Connect Line Voltage
c.Connect 4-20mA Signal and Calibration Handshake/Logic I/O Leads
INTEGRAL ELECTRONICS
WITHOUT SPS
WITH SPS
WITH IMPS
Figure 2-10.Electrical Installation – Oxymitter 4000 with Integral Electronics
c.Connect 4-20mA Signal and Calibration Handshake/Logic I/O Leads (Figure 2-11)
e.Install Interconnecting Cable
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2-4ELECTRICAL INSTALLATION (FOR OXYMITTER 4000 WITH SPS 4000)
Disconnect and lock out power before connecting the unit to the power supply
Figure 2-12.SPS 4000 Electrical Connections
f. Connect Remote Contact Input Wiring
Connect Relay Output Wiring
2-5PNEUMATIC INSTALLATION (FOR
OXYMITTER 4000 WITHOUT SPS 4000)
Reference Air Package
Connect 4-20mA Signal Wiring
Figure 2-13.Air Set, Plant Air Connection
Figure 2-14.Oxymitter 4000 Gas Connections Calibration Gas Connections
2-6PNEUMATIC INSTALLATION (FOR
a. Reference Air Connection (Optional)
OXYMITTER 4000 WITH SPS 4000)
2-7IMPS 4000 CONNECTIONS
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CONFIGURATION OF OXYMITTER
WITH MEMBRANE KEYPAD
c.Verify Oxymitter 4000 Configuration
d.SW1
e.SW2
Page
3-2LOGIC I/O
a.Alarm
b.Calibration Handshake Signal
Table 3-1.Logic I/O Configuration (as set at HART/AMS or LOI)
Mode
3-3RECOMMENDED CONFIGURATION
a.4-20mA Signal Upon Critical Alarm
b.Calibration
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CONFIGURATION OF OXYMITTER 4000 WITH LOI
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Figure 4-2.Defaults – Oxymitter 4000 with LOI
4-2LOGIC I/O
Table 4-1.Logic I/O Configuration (as set at HART/AMS or LOI)
4-3RECOMMENDED CONFIGURATION
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STARTUP AND OPERATION
OF OXYMITTER 4000 WITH MEMBRANE KEYPAD
Figure 5-2.Calibration Keys
Refer Section 9, MAINTENANCE AND SERVICE, for calibration instructions
b.Model 751 Remote Powered Loop LCD Display (Optional)
OF OXYMITTER 4000 WITH LOI
b. Lockout
Figure
LOI Features
6-3NAVIGATING THE LOCAL OPERATOR
6-4LOI KEY DESIGNATIONS
6-5LOI MENU TREE
6-6OXYMITTER 4000 SETUP AT THE LOI
a.SYSTEM/Calibration Setup
Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions
Rosemount Analytical recommends 0.4% O2 and 8% O2 for calibration gases
b.SYSTEM/Input/Output
c.SYSTEM/Parameters
d.SYSTEM/Status
e.SYSTEM/Software
f.SENSOR DATA
6-7LOI INSTALLATION
Figure 6-5.LOI Module Connectors
6-8OXYMITTER 4000 TEST POINTS
6-9MODEL 751 REMOTE POWERED LOOP
LCD DISPLAY (OPTIONAL)
Figure 6-6.Oxymitter 4000-TestPoints
Figure 7-1.Signal Line Connections, ≥ 250 Ohms Load Resistance
Figure 7-2.Signal Line Connections, < 250 Ohms Load Resistance
SECTION 7 HART/AMS
7-3HART COMMUNICATOR PC CONNECTIONS
7-4 OFF-LINEAND ON-LINEOPERATIONS
If the HART Communicator is turned on while connected to the 4-20mA
7-5LOGIC I/O CONFIGURATIONS
7-6MENU TREE FOR HART COMMUNICA- TOR/OXYMITTER 4000 APPLICATIONS
Figure 7-3.Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 1 of 3)
Figure 7-3.Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 2 of 3)
Figure 7-3.Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 3 of 3)
7-7HART COMMUNICATOR MANUAL O2 CAL METHOD
7-8DEFINING A TIMED CALIBRATION VIA HART
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TROUBLESHOOTING
d. Electrostatic Discharge
Install all protective equipment covers
and safety ground leads after trouble
shooting. Failure to install covers and
ground leads could result in serious
8-4ALARM CONTACTS
The 4-20mA signal can be configured
to respond normally during any cali
bration, or can be configured to hold
the last O2 value upon the initiation of
Table 8-1.Diagnostic/Unit Alarm Fault Definitions – Membrane Keypad Only
Self
LED
Flashes
Status
Alarms
O2 T/C Open
Figure 8-3.Fault 1, Open Thermocouple
LOI
b. Fault 2, Shorted Thermocouple
O2 T/C Shorted
Figure 8-4.Fault 2, Shorted Thermocouple
c. Fault 3, Reversed Thermocouple Wiring or
Faulty PC Board
O2 T/C Reversed
Figure 8-5.Fault 3, Reversed Thermocouple
d.Fault 4, A/D Comm Error
ADC Error
Figure 8-6.Fault 4, A/D Comm Error
e. Fault 5, Open Heater
O2 Heater Open
Figure 8-7.Fault 5, Open Heater
f. Fault 6, High High Heater Temp
Very Hi O2 Temp
Figure 8-8.Fault 6, High High Heater Temp
g. Fault 7, High Case Temp
Board Temp Hi
Figure 8-9.Fault 7, High Case Temp
h. Fault 8, Low Heater Temp
O2 Temp Low
Figure 8-10.Fault 8, Low Heater Temp
i. Fault 9, High Heater Temp
O2 Temp Hi
Figure 8-11.Fault 9, High Heater Temp
j. Fault 10, High Cell mV
O2 Cell Open
Figure 8-12.Fault 10, High Cell mV
k. Fault 11, Bad Cell
O2 Cell Bad
Figure 8-13.Fault 11, Bad Cell
l. Fault 12, EEPROM Corrupt
EEprom Corrupt
Figure 8-14.Fault 12, EEPROM Corrupt
m. Fault 13, Invalid Slope
Figure 8-15.Fault 13, Invalid Slope
n. Fault 14, Invalid Constant
Figure 8-16.Fault 14, Invalid Constant
o. Fault 15, Last Calibration Failed
Calib Failed
Figure 8-17.Fault 15, Last Calibration Failed
8-6OXYMITTER 4000 PASSES CALIBRATION
BUT STILL READS INCORRECTLY
a.Probe passes calibration, but still appears to read high
Figure 8-18.Probe Leakage Paths
b.Probe passes calibration, but still appears to read low
Can I calibrate a badly plugged diffuser
8-7SPS 4000 TROUBLESHOOTING
Table 8-3.SPS 4000 Fault Finding
Symptom
Check
Remedy
SYMPTOM — NO TEST GAS FLOW
Figure 8-19.SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2)
SYMPTOM — NO TEST GAS FLOW (CONTINUED)
Figure 8-19.SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2)
MAINTENANCE AND SERVICE
Figure 9-1.Membrane Keypad
ALARMS
MANUAL
CALIBRATION
Figure 9-2.Inside Right Cover
Page
9-3CALIBRATION – OXYMITTER 4000 WITH A LOCAL OPERATOR INTERFACE (LOI)
a.CALIBRATION/ Start Calibration
Hit E when ready
Flow Gas 1xxxxs Read Gas 1xxxxs Done Gas
Flow Gas 2xxxxs
9-4OXYMITTER 4000 REPAIR
Figure 9-3.Oxymitter 4000 with Integral Electronics, Exploded View
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c.Replace Entire Integral Electronics (with Housing)
Figure 9-5.Electronic Assembly
Figure 9-6.J8 Connector
d.Electronic Assembly Replacement (Figure 9-5)
e.Terminal Block Replacement
f.Fuse Replacement (Figure 9-7)
Figure 9-7.Fuse Location
g.Entire Probe Replacement (Excluding Probe Head)
h.Heater Strut Replacement
Figure 9-8.Heater Strut Assembly
Figure 9-9.Probe to Probe Head Assembly –
Remote Electronics Only
i.Cell Replacement
Figure 9-10.Cell Replacement Kit
To determine if the diffusion element needs to be replaced, refer to paragraph
j.Ceramic Diffusion Element Replacement
This refers to the ceramic diffusion element only
Figure 9-11.Ceramic Diffusion Element
Replacement
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Figure 9-12.Termination Housing Connections for
Remote Electronics Probe Head
9-5SPS 4000 MAINTENANCE AND COMPONENT REPLACEMENT
a.Fuse Replacement
Disconnect and lock out power before working on any electrical components
b.Board Replacement
Figure 9-13.SPS 4000 Manifold Assembly
c.Solenoid Replacement
d.Pressure Switch Replacement
POWER SUPPLY BOARD
INTERFACE BOARD
Figure 9-14.Power Supply Board and Interface Board Connections
e.Check Valve Replacement
f.Pressure Regulator (Optional) Maintenance
g.Flowmeter Adjustments
h.Flowmeter Replacement
Figure 9-15.Calibration Gas and Reference Air Components
Calibration Record
For
Rosemount Analytical In Situ O2 Probe
Probe Serial Number:
Probe Tag Number:
RETURN OF MATERIAL
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REPLACEMENT PARTS
Table 11-1.Replacement Parts for Probe (Continued)
Figure and Index No
Figure 11-1.Cell Replacement Kit
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Figure 11-2.Probe Disassembly Kit
Table 11-2.Replacement Parts for Electronics
Table 11-3.Replacement Parts for SPS
Table 11-4.Replacement Parts for Calibration Components
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OPTIONAL ACCESSORIES
IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER
SPS 4000 SINGLE AUTOCALIBRATION
SEQUENCER
O2 CALIBRATION GAS
CATALYST REGENERATION
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INDEX
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WARRANTY
