Instruction Manual

IB-106-340 Rev. 3.0 December 2003

Oxymitter 4000

Figure 8-8.

Fault 6, High High Heater Temp

8-10

Figure 8-9.

Fault 7, High Case Temp

8-11

Figure 8-10.

Fault 8, Low Heater Temp

8-12

Figure 8-11.

Fault 9, High Heater Temp

8-13

Figure 8-12.

Fault 10, High Cell mV

8-14

Figure 8-13.

Fault 11, Bad Cell

8-15

Figure 8-14.

Fault 12, EEPROM Corrupt

8-16

Figure 8-15.

Fault 13, Invalid Slope

8-17

Figure 8-16.

Fault 14, Invalid Constant

8-18

Figure 8-17.

Fault 15, Last Calibration Failed

8-19

Figure 8-18.

Probe Leakage Paths

8-20

Figure 8-19.

SPS 4000 Troubleshooting Flowchart

8-23

Figure 9-1.

Membrane Keypad

9-2

Figure 9-2.

Inside Right Cover

9-3

Figure 9-3.

Oxymitter 4000 with Integral Electronics, Exploded View

9-7

Figure 9-4.

Oxymitter 4000 with Remote Electronics, Exploded View

9-8

Figure 9-5.

Electronic Assembly

9-10

Figure 9-6.

J8 Connector

9-10

Figure 9-7.

Fuse Location

9-11

Figure 9-8.

Heater Strut Assembly

9-13

Figure 9-9.

Probe to Probe Head Assembly – Remote Electronics Only

9-14

Figure 9-10.

Cell Replacement Kit

9-14

Figure 9-11.

Ceramic Diffusion Element Replacement

9-16

Figure 9-12.

Termination Housing Connections for Remote Electronics Probe Head

9-18

Figure 9-13.

SPS 4000 Manifold Assembly

9-20

Figure 9-14.

Power Supply Board and Interface Board Connections

9-22

Figure 9-15.

Calibration Gas and Reference Air Components

9-25

Figure 11-1.

Cell Replacement Kit

11-3

Figure 11-2.

Probe Disassembly Kit

11-5

LIST OF TABLES

Table 1-1.

Product Matrix

1-16

Table 1-2.

Calibration Components

1-17

Table 1-3.

Intelligent Multiprobe Test Gas Sequencer Versions

1-18

Table 3-1.

Logic I/O Configuration (as set at HART/AMS or LOI)

3-4

Table 4-1.

Logic I/O Configuration (as set at HART/AMS or LOI)

4-4

Table 7-1.

Logic I/O Configuration

7-2

Table 8-1.

Diagnostic/Unit Alarm Fault Definitions – Membrane Keypad Only

8-4

Table 8-2.

Diagnostic/Unit Alarm Fault Definitions – LOI

8-4

Table 8-3.

SPS 4000 Fault Finding

8-22

Table 11-1.

Replacement Parts for Probe

11-1

Table 11-2.

Replacement Parts for Electronics

11-6

Table 11-3.

Replacement Parts for SPS 4000

11-7

Table 11-4.

Replacement Parts for Calibration Components

11-7

iv

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson 4000 manual List of Tables, 11-3, 11-5, 11-1, 11-7
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4000 specifications

The Emerson 4000 is a state-of-the-art automation platform designed to enhance industrial processes and improve operational efficiency. This advanced system is recognized for its unparalleled reliability and flexibility, making it suitable for various industries such as oil and gas, chemicals, pharmaceuticals, and power generation.

One of the standout features of the Emerson 4000 is its robust architecture that comprises distributed control systems (DCS) and a comprehensive suite of software applications. This integration allows for real-time monitoring and control of complex processes, ensuring that operators have access to crucial data for informed decision-making. The system supports a wide range of field devices and protocols, facilitating seamless connectivity across various platforms.

The Emerson 4000 employs innovative technologies that elevate its performance. It incorporates advanced analytics and machine learning capabilities, which enable predictive maintenance and reduce downtime. By analyzing historical data and identifying patterns, the system can forecast potential failures, allowing operators to address issues before they escalate. This leads to increased uptime and significant cost savings.

Another key characteristic of the Emerson 4000 is its user-friendly interface. The intuitive design ensures that operators can navigate the system with ease, reducing training time and enhancing productivity. The customizable dashboards provide real-time insights and facilitate quick access to critical information, allowing teams to respond to changes in the process swiftly.

Security is also a cornerstone of the Emerson 4000 platform. The system includes multiple layers of cybersecurity measures to safeguard sensitive data and maintain the integrity of operations. This is crucial in today’s environment, where cyber threats are a significant concern for industrial facilities.

In addition, the Emerson 4000 excels in scalability. It can be easily expanded to accommodate the growing needs of a business without compromising performance. Whether an organization is looking to integrate additional processes or expand its operations geographically, the Emerson 4000 is designed to adapt and grow alongside the business.

Overall, the Emerson 4000 stands out as a powerful tool for industrial automation. Its combination of reliability, advanced technology, user-friendliness, security, and scalability makes it an ideal choice for organizations seeking to optimize their operations and drive efficiency in an increasingly competitive landscape.
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